Articular joint implant

• US 8,486,436 B2
• Filed: 03/22/2012
• Issued: 07/16/2013
• Est. Priority Date: 02/06/2004
• Status: Active Grant

• Current Assignee: Georgia Tech Research Corporation (University System of Georgia)
• Original Assignee: Georgia Tech Research Corporation (University System of Georgia)
• Inventors: Boyan, Barbara D., Kennedy, Stephen J., Schwartz, Zvi
• Primary Examiner(s): Rao, Savitha
• Assistant Examiner(s): Polansky, Gregg
• Application Number:
  US13/427,648
• Publication Number:
  US 20120185051A1
• Time in Patent Office: 481 Days
• Field of Search: None
• US Class Current: 424/423
• CPC Class Codes: A61L 27/16 obtained by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: A61L 27/52 Hydrogels or hydrocolloids
• CPC Class Codes: A61L 27/56 Porous materials, e.g. foams or sponges
• CPC Class Codes: A61P 19/00 Drugs for skeletal disorders
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing
• CPC Class Codes: C08L 29/04 Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids

Abstract

Implantable biomaterials, particularly hydrogel substrates with porous surfaces, and methods for enhancing the compatibility of biomaterials with living tissue, and for causing physical attachment between biomaterials and living tissues are provided. Also provided are implants suitable for load-bearing surfaces in hard tissue repair, replacement, or augmentation, and to methods of their use. One embodiment of the invention relates to an implantable spinal disc prosthesis.

Claims

1. An implant configured for insertion into a patient'"'"'s joint, said implant comprising:

a first surface and a depth extending from the first surface to a second surface generally opposite the first surface;

a plurality of first cavities along the first surface of the implant, each of said first cavities extending to a bottom surface of said first cavity;

wherein the first cavities are larger than the second cavities; and

a plurality of second cavities located below at least one of the first cavities, each of said second cavities extending from the bottom surface of at least one of the first cavities;

wherein said first cavities are only located on the first surface of the implant and do not extend throughout the depth of said implant; and

wherein the second cavities do not extend throughout the depth of the implant.

2. The implant of claim 1, wherein the implant is a load bearing device that is configured for implantation in a knee, shoulder or spine.

3. The implant of claim 1, wherein the first cavities promote differentiation of a first cell type, and wherein the second cavities promote differentiation of a second cell type.

4. The implant of claim 1, wherein at least some of the first cavities promote attraction of bone cells.

5. The implant of claim 1, wherein at least some of the second cavities promote anchoring and growth of bone cells.

6. The implant of claim 1, wherein the implant comprises bone and cartilage forming cells or precursor cells to bone and cartilage forming cells.

7. The implant of claim 1, wherein the implant comprises one or more of the following cells types:

osteoblasts, chondrocytes, mesenchymal stem cells and osteoprogenitor cells.

8. The implant of claim 1, wherein said implant comprises at least one bioactive factor to stimulate growth or differentiation of cells.

9. The implant of claim 1, wherein the first cavities and the second cavities are within 1 millimeter of the first surface of the implant.

10. The implant of claim 1, wherein the first cavities and the second cavities are within 200 micrometers of the first surface of the implant.

11. The implant of claim 1, wherein the implant comprises a moisture content of at least 5% w/w of the overall of the implant.

12. The implant of claim 1, wherein the implant comprises a moisture content of at least 30% w/w of the overall of the implant.

13. The implant of claim 1, wherein the first cavities have an average cross-section of between 10 to 300 micrometers.

14. The implant of claim 1, wherein the first cavities have an average cross-section of between 30 and 100 micrometers.

15. The implant of claim 1, wherein the second cavities have an average cross-section of between 1 to 10 micrometers.

16. The implant of claim 1, wherein the second cavities have an average cross-section of between 2 to 5 micrometers.

17. The implant of claim 1, wherein the implant comprises a hydrogel.

18. A biocompatible substrate having an outer surface and a depth, the biocompatible substrate comprising:

a plurality of first cavities along the outer surface of the biocompatible substrate, each of said first cavities extending to a bottom surface of said first cavity; and

a plurality of second cavities located below at least one of the first cavities, each of said second cavities extending from the bottom surface of the first cavity;

wherein the first cavities are larger than the second cavities;

wherein said first cavities are only located along the outer surface of the biocompatible substrate and do not extend throughout the depth of said biocompatible substrate;

wherein said second cavities do not extend throughout the depth of the biocompatible substrate; and

wherein the biocompatible substrate is a load bearing device that is configured for implantation in a joint.

19. The biocompatible substrate of claim 18, wherein the first cavities and the second cavities are within 1 millimeter of the outer surface of the biocompatible substrate.

20. The biocompatible substrate of claim 18, wherein the first cavities have an average cross-section of between 10 to 300 micrometers.