Permanent magnet drive apparatus and operational method

• US 8,487,484 B1
• Filed: 03/15/2012
• Issued: 07/16/2013
• Est. Priority Date: 03/15/2012
• Status: Active Grant

• Current Assignee: Andrew E. Colson Jr
• Original Assignee: Torque Multipliers, LLC
• Inventors: Miller, Jr., Harold L., Colson, Jr., Andrew E.
• Primary Examiner(s): Lam, Thanh
• Application Number:
  US13/421,219
• Time in Patent Office: 488 Days
• Field of Search: 310 1214- 1215, 310 13- 15, 310/103, 310/80
• US Class Current: 310/12.14
• CPC Class Codes: H02K 2201/03 Machines characterised by aspects of the air-gap between rotor and stator
• CPC Class Codes: H02K 2201/18 Machines moving with multiple degrees of freedom
• CPC Class Codes: H02K 2213/09 Machines characterised by the presence of elements which are subject to variation, e.g. adjustable bearings, reconfigurable windings, variable pitch ventilators
• CPC Class Codes: H02K 33/00 Motors with reciprocating, oscillating or vibrating magnet, armature or coil system arrangements for handling mechanical energy structurally associated with motors H02K7/00, e.g. H02K7/06
• CPC Class Codes: H02K 49/10 of the permanent-magnet type
• CPC Class Codes: H02K 7/06 Means for converting reciprocating motion into rotary motion or vice versa

Abstract

A magnetic drive apparatus includes first and second magnet carriers carrying first and second permanent magnet arrangements. An intermediate magnet carrier disposed between the first and second magnet carriers carries a third permanent magnet arrangement. The magnet carriers are arranged for rotation relative to each other such that the magnet arrangements produce magnetic interactions that result in power stroke forces causing the magnet carriers to undergo relative reciprocation in first and second stroke directions during power zone portions of the relative rotation. The magnetic interactions impart substantially no power stroke forces during dead zone portions of the relative rotation. The dead zones include magnet carrier relative rotation positions wherein opposing magnetic poles are mutually coaxially aligned but produce a substantially equal balance of push and pull magnetic forces. The apparatus may be synchronized so that the dead zones coincide with top dead center and bottom dead center relative reciprocation positions.

Claims

1. A magnetic drive apparatus, comprising:

a first magnet carrier carrying a first permanent magnet arrangement;

a second magnet carrier carrying a second permanent magnet arrangement;

an intermediate magnet carrier disposed between said first and second magnet carriers and carrying a third permanent magnet arrangement;

said intermediate magnet carrier and said first and second magnet carriers being arranged for rotation relative to each other (relative rotation);

said first permanent magnet arrangement, said second permanent magnet arrangement and said third permanent magnet arrangement being configured to produce magnetic interactions when said intermediate magnet carrier and said first and second magnet carriers undergo said relative rotation;

said magnetic interactions producing power stroke forces that cause said intermediate magnet carrier and said first and second magnet carriers to undergo reciprocation relative to each (relative reciprocation) other in first and second stroke directions during power zone portions of said relative rotation;

said magnetic interactions producing substantially no power stroke forces during dead zone portions of said relative rotation, said dead zones comprising relative rotational positions of said magnet carriers wherein opposing magnetic poles of said first permanent magnet arrangement, said second permanent magnet arrangement and said third permanent magnet arrangement are mutually coaxially aligned but produce a substantially equal balance of push and pull magnetic forces; and

said relative rotation and said relative reciprocation being synchronizable so that said dead zones can be made to occur proximate to top dead center and bottom dead center positions of said relative reciprocation, and so that said power zones occur between said top dead center and bottom dead center relative reciprocation positions.

2. The apparatus of claim 1, wherein a transition zone exists at each transition between one of said dead zones and one of said power zones, each said transition zone representing a transition period between said magnet carriers experiencing substantially no power stroke forces and substantially maximum power stroke forces.

3. The apparatus of claim 1, wherein said first permanent magnet arrangement, said second permanent magnet arrangement and said third permanent magnet arrangement each comprise a set of magnets arranged in a magnet pattern, said magnets being oriented on their respective magnet carriers to present a first magnetic pole on a first magnet carrier side and a second magnetic pole on a second magnet carrier side.

4. The apparatus of claim 3, wherein each magnet pattern on any given magnet carrier side comprises at least a first n-magnet grouping having n adjacent magnetic poles of a first polarity and a second n-magnet grouping having n adjacent magnetic poles of a second polarity.

5. The apparatus of claim 4, wherein each magnet pattern has four magnets arranged in a first two-magnet grouping having two adjacent N magnetic poles and a second two-magnet grouping having two adjacent S magnetic poles.

6. The apparatus of claim 5, wherein said first magnet carrier has an interior side that faces a first side of said intermediate magnet carrier to form a first magnetic interaction zone, and wherein said second magnet carrier has an interior side that faces a second side of said intermediate magnet carrier to form a second magnetic interaction zone.

7. The apparatus of claim 6, wherein said power zones comprise relative rotational positions of said magnet carriers wherein said opposing magnetic poles of said first permanent magnet arrangement, said second permanent magnet arrangement and said third permanent magnet arrangement are mutually coaxially aligned with all of said opposing magnetic poles in said first and second magnetic interaction zones either mutually repelling or mutually attracting each other.

8. The apparatus of claim 7, wherein said power stroke forces produce said relative reciprocation in said first stroke direction when said opposing magnetic poles in said first magnetic interaction zone all mutually repel each other while said opposing magnetic poles in said second magnetic interaction zone all mutually attract each other, and wherein said power stroke forces produce said relative reciprocation in said second stroke direction when said opposing magnetic poles in said first magnetic interaction zone all mutually attract each other while said opposing magnetic poles in said second magnetic interaction zone all mutually repel each other.

9. The apparatus of claim 6, wherein said dead zones comprise relative rotational positions of said magnet carriers wherein one half of said opposing magnetic poles in said first and second magnetic interaction zones are aligned to mutually repel each other and the other half of said opposing magnetic poles in said first and second magnetic interaction zones are aligned to mutually attract each other.

10. The apparatus of claim 1, further including a main shaft extending through each of said magnet carriers, said main shaft having a central longitudinal axis and being rotatable about said longitudinal axis and capable of reciprocation along said longitudinal axis;

a first end portion of said main shaft being adapted for operative coupling to an input component that rotates said main shaft;

a second end portion of said main shaft being adapted for operative coupling to an output component that is driven by reciprocation of said main shaft;

said main shaft being rotatably coupled to either said intermediate magnet carrier or said first and second magnet carriers such that rotation of said main shaft about its longitudinal axis produces said relative rotation between said intermediate magnet carrier and said first and second magnet carriers; and

said main shaft being axially coupled to either said intermediate magnet carrier or said first and second magnet carriers such said relative reciprocation between said intermediate magnet carrier and said first and second magnet carriers in said first and second stroke directions produces reciprocation of said main shaft along its longitudinal axis.

11. The apparatus of claim 1, wherein said first and second magnet carriers are adjustably positionable toward and away from said intermediate magnet carrier in order to adjust the strength of said magnetic interactions.

12. The apparatus of claim 11, wherein said first and second magnet carriers are positionable toward and away from said intermediate magnet carrier by a power driven magnet carrier positioning system.

13. A magnetic drive torque converter apparatus, comprising:

a first magnet carrier carrying a first permanent magnet arrangement;

a second magnet carrier carrying a second permanent magnet arrangement;

an intermediate magnet carrier disposed between said first and second magnet carriers and carrying a third permanent magnet arrangement;

an input component operatively coupled to either said intermediate magnet carrier or said first and second magnet carriers to produce relative rotation between said intermediate magnet carrier and said first and second magnet carriers;

said first permanent magnet arrangement, said second permanent magnet arrangement and said third permanent magnet arrangement being configured to produce magnetic interactions when said input component produces said relative rotation;

said magnetic interactions producing power stroke forces that cause said intermediate magnet carrier and said first and second magnet carriers to undergo relative reciprocation in first and second stroke directions during power zone portions of said relative rotation;

an output component operatively coupled to either said intermediate magnet carrier or said first and second magnet carriers such that said relative reciprocation in said first and second stroke directions actuates said output component;

said magnetic interactions producing substantially no power stroke forces during dead zone portions of said relative rotation, said dead zones comprising relative rotational positions of said magnet carriers wherein opposing magnetic poles of said first permanent magnet arrangement, said second permanent magnet arrangement and said third permanent magnet arrangement are mutually coaxially aligned but produce a substantially equal balance of push and pull magnetic forces; and

said relative rotation and said relative reciprocation being synchronizable so that said dead zones can be made to occur proximate to top dead center and bottom dead center positions of said relative reciprocation, and so that said power zones occur between said top dead center and bottom dead center relative reciprocation positions.

14. The apparatus of claim 13, wherein said relative rotation comprises said first and second magnet carriers rotating in the same direction or in opposite directions with respect to each other.

15. The apparatus of claim 13, further including:

a main shaft extending through each of said magnet carriers, said main shaft having a central longitudinal axis and being rotatable about said longitudinal axis and capable of reciprocation along said longitudinal axis;

said input component being operatively coupled to a first end portion of said main shaft to rotate said main shaft;

said output component being operatively coupled to a second end portion of said main shaft to be driven by reciprocation of said main shaft;

said main shaft being rotatably coupled to either said intermediate magnet carrier or said first and second magnet carriers such that said rotation of said main shaft about its longitudinal axis by said input component produces said relative rotation between said intermediate magnet carrier and said first and second magnet carriers; and

said main shaft being axially coupled to either said intermediate magnet carrier or said first and second magnet carriers such that said relative reciprocation between said intermediate magnet carrier and said first and second magnet carriers in first and second stroke directions produces said reciprocation of said main shaft along its longitudinal axis.

16. The apparatus of claim 15, further including a synchronization device operatively coupled to provide said synchronizing by synchronizing said main shaft so that said dead zones are centered proximate to said top dead center and bottom dead center positions.

17. The apparatus of claim 16, wherein said main shaft is synchronized so that said dead zones are dynamically adjustable in position or size.

18. The apparatus of claim 16, wherein said synchronization device comprises said input component, said output component, and a sensor/feedback system for controlling said input component based on positioning of said output component.

19. The apparatus of claim 18, wherein said input component comprises a rotary drive motor connected to said main shaft by a ball-spline input coupling assembly, said output component comprises a crankshaft connected to said main shaft by a connecting rod, and said sensor/feedback system comprises a sensor arranged to sense rotation of said crankshaft and a controller operable to control said rotary drive motor in response to a crankshaft position signals from said sensor.

20. A magnetic drive apparatus, comprising:

first and second opposing magnet carriers respectively carrying opposing magnet arrangements;

said opposing magnet arrangements being configured to produce magnetic interactions when said opposing magnet carriers undergo relative rotation;

said magnetic interactions producing power stroke forces that cause said opposing magnet carriers to undergo relative reciprocation in first and second stroke directions during power zone portions of said relative rotation;

said magnetic interactions producing substantially no power stroke forces during dead zone portions of said relative rotation, said dead zones comprising relative rotational positions of the magnet carriers wherein opposing magnetic poles of said opposing magnet arrangements are mutually coaxially aligned but produce a substantially equal balance of push and pull magnetic forces; and

said relative rotation and said relative reciprocation being synchronizable so that said dead zones can be made to occur proximate to top dead center and bottom dead center relative reciprocation positions of said magnet carriers, and so that said power zones occur between said top dead center and bottom dead center relative reciprocation positions.

21. A permanent magnet drive method, comprising:

providing opposing magnet carriers respectively carrying opposing magnet arrangements, said opposing magnet arrangements being configured to produce magnetic interactions when said opposing magnet carriers undergo relative rotation;

inducing relative rotation between said opposing magnet carriers to produce said magnetic interactions;

said magnetic interactions producing power stroke forces that cause said opposing magnet carriers to undergo relative reciprocation in first and second stroke directions during power zone portions of said relative rotation;

said magnetic interactions producing substantially no power stroke forces during dead zone portions of said relative rotation, said dead zones comprising relative rotational positions of the magnet carriers wherein opposing magnetic poles of said opposing magnet arrangements are mutually coaxially aligned but produce a substantially equal balance of push and pull magnetic forces; and

synchronizing said relative rotation and said relative reciprocation so that said dead zones occur proximate to top dead center and bottom dead center positions of said relative reciprocation, and so that said power zones occur between said top dead center and bottom dead center relative reciprocation positions.

22. The method of claim 21, wherein said synchronizing includes timing said relative rotation and said relative reciprocation so that said dead zones are centered on said top dead center and bottom dead center relative reciprocation positions, and said power zones occur between said top dead center and bottom dead center relative reciprocation positions.

23. The method of claim 21, wherein said synchronizing includes timing said relative rotation and said relative reciprocation so that said dead zones are dynamically adjusted in position or size.

24. A magnetic drive apparatus, comprising:

opposing magnet carriers respectively carrying opposing magnet arrangements;

said opposing magnet arrangements having opposing magnetic poles and being configured to produce magnetic interactions when said opposing magnet carriers undergo relative rotation;

said magnetic interactions producing power stroke forces that cause said opposing magnet carriers to undergo relative reciprocation in first and second stroke directions during power zone portions of said relative rotation; and

said relative rotation including rotational dead zones wherein said opposing magnetic poles of said opposing magnet arrangements are mutually coaxially aligned to define an equal number of same-polarity and opposite-polarity magnetic interactions.

25. A combination comprising two or more of the magnetic drive apparatus of claim 24 operatively coupled to one or more rotary input components that induce said relative rotation and operatively coupled to a common reciprocal output component that is driven by said relative reciprocation.