Electrical distribution center

• US 8,488,303 B2
• Filed: 04/29/2011
• Issued: 07/16/2013
• Est. Priority Date: 05/26/2010
• Status: Active Grant

• Current Assignee: Aptiv Technologies AG
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: De La Reza, Alvaro Gino, Rodriguez, Erick A., Loew, Michael F.
• Primary Examiner(s): CHERVINSKY, BORIS LEO
• Application Number:
  US13/097,249
• Publication Number:
  US 20110299229A1
• Time in Patent Office: 809 Days
• Field of Search: None
• US Class Current: 361/641
• CPC Class Codes: B60R 16/0238 Electrical distribution centers

Abstract

An electrical distribution center includes a housing composed of a first material having a first melting point, an electrical bus disposed in the housing, a removable electrical/electronic component electrically connected to the electrical bus and which produces a predetermined temperature in operation higher than the first melting point, an opening formed in the housing, and a socket mounted within the housing opening and physically supporting the electrical/electronic component. The socket is composed of a second, differing material having a second melting point higher than the predetermined temperature produced by the electrical/electronic component in operation, whereby the housing is effectively isolated and protected by the socket as the electrical/electronic component operates.

Claims

1. An electrical distribution center comprising:

a housing composed of a first material having a first melting point;

an electrical bus disposed in the housing;

a removable electrical/electronic component electrically connectable to the electrical bus and which produces a predetermined temperature in operation higher than the first melting point;

an opening formed in the housing; and

a socket mounted within the housing opening and physically supporting the electrical/electronic component in electrical contact with the electrical bus, the socket being composed of a second, differing material having a second melting point higher than the predetermined temperature produced by the electrical/electronic component in operation, whereby the housing is effectively isolated and protected by the socket as the electrical/electronic component operates.

2. The electrical distribution center as described in claim 1, wherein the electrical/electronic component comprises a component body and an electrical contact that extends from the component body, the socket having a positive stop spaced apart from the housing, the component body being seated on the positive stop providing an air gap between the component body and the housing.

3. The electrical distribution center as described in claim 1, wherein the electrical/electronic component comprises a component body and an electrical contact that extends from the component body and electrically contacts the electrical bus, the socket comprising a shroud that substantially surrounds an electrical interface between the contact and the electrical bus, whereby the housing is effectively protected from heat generated at the electrical interface as the electrical/electronic component operates.

4. The electrical distribution center as described in claim 1, wherein the housing defines a ledge that extends around the periphery of the opening and the socket is seated on the ledge.

5. The electrical distribution center as described in claim 4, wherein the housing further defines a lock and the socket comprises a surface that cooperates with the lock to retain the socket in the housing opening.

6. The electrical distribution center as described in claim 1, wherein the electrical bus includes one of a printed circuit board, a routed wire plate, an electrically conductive metal plate, a bus bar, or any combination thereof.

7. The electrical distribution center as described in claim 6 further comprising a terminal projecting outward from the electrical bus, wherein the electrical/electronic component comprises a component body and an electrical contact that extends from the component body and electrically contacts the terminal.

8. The electrical distribution center as described in claim 7, wherein the socket comprising a shroud that substantially surrounds an electrical interface between the electrical contact and the terminal, whereby the housing is effectively protected from heat generated at the electrical interface as the electrical/electronic component operates.

9. The electrical distribution center as described in claim 1, wherein the electrical bus is a printed circuit board.

10. The electrical distribution center as described in claim 1, wherein the electrical bus is a routed wire plate.

11. The electrical distribution center as described in claim 1, wherein the electrical bus is an electrically conductive metal plate.

12. The electrical distribution center as described in claim 1, wherein the electrical bus is a bus bar.

13. The electrical distribution center as described in claim 1, wherein the electrical/electronic component is selected from the group consisting of fuses, fusible links, circuit breakers, relays and other devices that regulate an electrical circuit.

14. The electrical distribution center as described in claim 1 further comprising:

a second socket mounted within the housing opening adjacent the socket recited in claim 1; and

a second removable electrical/electronic component received in the second socket and electrically connected to the electrical bus, wherein the second socket being composed of the second material, whereby the housing is effectively isolated and protected by the second socket as the second electrical/electronic component operates.

15. An electrical distribution center comprising:

a housing comprising an first housing member attached to a second housing member, the first housing member composed of a first material having a first melting point;

an accommodation space defined by the housing;

an electrical bus disposed in the accommodation space and electrically connectable to a power supply and at least one electrical load;

a removable electrical/electronic component electrically connectable to the electrical bus and which produces a predetermined temperature in operation higher than the first melting point; and

a socket carried by the first housing member and physically supporting the electrical/electronic component in electrical contact with the electrical bus, the socket being composed of a second, differing material having a second melting point higher than the predetermined temperature produced by the electrical/electronic component in operation, whereby the first housing member is effectively isolated and protected by the socket as the electrical/electronic component operates.

16. The electrical distribution center as described in claim 15, wherein the electrical bus includes at least one of a printed circuit board, a routed wire plate, a bus bar and an electrically conductive metal plate or any combination thereof.

17. The electrical distribution center as described in claim 15, wherein the electrical/electronic component comprises a component body and an electrical contact that extends from the component body and electrically contacts the electrical bus, the socket having a positive stop spaced apart from the first housing member, the component body being seated on the positive stop providing an air gap between the component body and the first housing member.

18. The electrical distribution center as described in claim 15, wherein the electrical/electronic component comprises a component body and an electrical contact that extends from the component body and electrically contacts the electrical bus, the socket comprising a shroud that axially surrounds the contact, whereby the first housing member is effectively protected from heat generated at an electrical interface between the contact and the electrical bus as the electrical/electronic component operates.