Clutch hold level as a function of torque

• US 8,489,297 B2
• Filed: 04/15/2009
• Issued: 07/16/2013
• Est. Priority Date: 04/15/2009
• Status: Expired due to Fees

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Kabrich, Todd R.
• Primary Examiner(s): SHAPIRO, JEFFREY ALAN
• Application Number:
  US12/423,940
• Publication Number:
  US 20100268427A1
• Time in Patent Office: 1,553 Days
• Field of Search: 192/3.51, 701/67, 701/68, 477 8- 14, 477/39, 477/57, 477 62- 65, 477/70, 477 77- 81, 477/83, 477/86, 477/166, 477174-176, 477/180
• US Class Current: 701/67
• CPC Class Codes: F16H 2306/44 Removing torque from current gears
• CPC Class Codes: F16H 2306/52 Applying torque to new gears
• CPC Class Codes: F16H 61/061 using electric control means

Abstract

A system and method for controlling a hydraulic transmission uses a clutch fill profile having a hold level that varies as a function of torque. A pressure required for an on-coming clutch to hold the gear of the off-going clutch without a flare or over-speed condition is calculated. This pressure approximates the pressure of the on-coming clutch when a disengage command with respect to the off-going clutch is reached. The pulse and hold phases for the clutch are executed at times that are constant from shift to shift and do not vary as a function of torque or slip.

Claims

1. A method of controlling a transmission having a plurality of hydraulic clutches for shifting between one or more transmission ratios, the method comprising:

determining in a transmission controller to execute a shift of the transmission between a first ratio associated with an off-going hydraulic clutch of the transmission, which is currently engaged, and a second ratio associated with an on-coming hydraulic clutch of the transmission, which is currently disengaged;

commanding via the transmission controller a decrease of hydraulic pressure to the off-going hydraulic clutch to begin disengagement of the off-going hydraulic clutch;

calculating in the transmission controller a hold level command for the on-coming hydraulic clutch based upon a torque experienced by the transmission during the shift of the transmission; and

commanding via the transmission controller, with respect to the on-coming hydraulic clutch, a sequence of clutch phases to occur at predetermined times regardless of the torque experienced by the transmission during the shift of the transmission, the sequence of clutch phases including a pulse phase, a hold phase that includes applying the calculated hold level command to the on-coming hydraulic clutch, and a modulation phase to fully engage the on-coming hydraulic clutch.

2. The method according to claim 1, wherein the transmission further includes an additional clutch other than the off-going hydraulic clutch and the on-coming hydraulic clutch, wherein the additional clutch is engaged for both the first ratio and the second ratio.

3. The method according to claim 1, wherein the transmission further includes a plurality of electro-hydraulic clutch pressure control valves determined by the number of clutches in the transmission, the valves having a supply side fluid circuit linked to a hydraulic fluid source and a control side fluid circuit linked to a clutch chamber of the on-coming hydraulic clutch.

4. The method according to claim 1, wherein the calculating step includes performing a table look-up in the transmission controller to determine the hold level command.

5. The method according to claim 1, wherein the calculating step includes executing an algorithm in the transmission controller that relates hold levels to the torque experienced by the transmission during the shift of the transmission.

6. The method according to claim 1, wherein the calculating step includes increasing the hold level as the torque experienced by the transmission during the shift of the transmission increases.

7. The method according to claim 6, wherein the calculating step includes decreasing the hold level as the torque experienced by the transmission during the shift of the transmission decreases.

8. The method according to claim 7, wherein the relationship between changes in the hold level and changes in the torque experienced by the transmission during the shift of the transmission is substantially linear.

9. The method according to claim 1 further including the steps of:

calculating a modulation level command for the on-coming hydraulic clutch based upon a torque experienced by the transmission during the shift of the transmission; and

applying the modulation level command for the on-coming hydraulic clutch during the modulation phase.

10. The method according to claim 9, wherein the calculating a modulation level command step includes increasing the modulation level as the torque experienced by the transmission during the shift of the transmission increases.

11. The method according to claim 10, wherein the calculating a modulation level step includes decreasing the modulation level as the torque experienced by the transmission during the shift of the transmission decreases.

12. A hydraulic clutch control system for a transmission, comprising:

an off-going clutch disposed to engage a first ratio of the transmission;

an on-coming clutch disposed to engage a second ratio of the transmission;

a first electro-hydraulic control valve associated with the off-going clutch;

a second electro-hydraulic control valve associated with the on-coming clutch; and

a clutch controller operably associated with the first and second electro-hydraulic control valves, wherein the clutch controller is disposed to;

determine an execution of a shift of the transmission between the first ratio and the second ratio when the first ratio is engaged;

command a decrease of hydraulic pressure to the off-going clutch to begin disengagement of the off-going clutch from the first ratio;

calculate a hold level command for the on-coming clutch based upon a torque experienced by the transmission during the shift of the transmission; and

command, with respect to the on-coming clutch, a sequence of clutch phases to occur at predetermined times regardless of the torque experienced by the transmission during the shift of the transmission, the sequence of clutch phases including a pulse phase, a hold phase that includes applying the calculated hold level command to the on-coming clutch, and a modulation phase to fully engage the on-coming clutch.

13. The hydraulic clutch control system according to claim 12, wherein the transmission further includes an additional clutch other than the off-going clutch and the on-coming clutch, wherein the additional clutch is engaged for both the first ratio and the second ratio.

14. The hydraulic clutch control system according to claim 12, wherein each of the first and second electro-hydraulic control valves has a supply side fluid circuit linked to a hydraulic fluid source and a control side fluid circuit linked to a respective clutch chamber of the on-coming clutch and the off-going clutch.

15. The hydraulic clutch control system according to claim 12, wherein the clutch controller is further disposed to execute an algorithm that positively correlates hold levels to the torque experienced by the transmission during the shift of the transmission.

16. The hydraulic clutch control system according to claim 12, wherein the clutch controller is further disposed to:

calculate a modulation level command for the on-coming clutch based upon a torque experienced by the transmission during the shift of the transmission; and

apply the modulation level command for the on-coming clutch during the modulation phase.

17. A computer-readable medium having thereon computer-executable instructions for shifting between one or more transmission ratios within a transmission having a plurality of hydraulic clutches, the computer-executable instructions comprising:

instructions for determining to execute a shift of the transmission between a first ratio associated with an off-going hydraulic clutch of the transmission, which is currently engaged, and a second ratio associated with an on-coming hydraulic clutch of the transmission, which is currently disengaged;

instructions for commanding a decrease of hydraulic pressure to the off-going hydraulic clutch to begin disengagement of the off-going hydraulic clutch;

instructions for calculating a hold level command for the on-coming hydraulic clutch based upon a torque experienced by the transmission during the shift of the transmission; and

instructions for commanding, with respect to the on-coming hydraulic clutch, a sequence of clutch phases to occur at predetermined times regardless of the torque experienced by the transmission during the shift of the transmission, the sequence of clutch phases including a pulse phase, a hold phase that includes instructions for applying the calculated hold level command to the on-coming hydraulic clutch, and a modulation phase to fully engage the on-coming hydraulic clutch.

18. The computer-readable medium of claim 17, wherein the instructions for calculating a hold level command include instructions for relating hold levels to the torque experienced by the transmission during the shift of the transmission.

19. The computer-readable medium of claim 18, wherein the instructions for relating hold levels to the torque experienced by the transmission yield a substantially linear relationship therebetween.

20. The computer-readable medium of claim 17, further including:

instructions for calculating a modulation level command for the on-coming hydraulic clutch based upon a torque experienced by the transmission during the shift of the transmission; and

instructions for applying the modulation level command for the on-coming hydraulic clutch during the modulation phase.