Computer controlled electric syringe

• US 8,491,522 B2
• Filed: 05/24/2010
• Issued: 07/23/2013
• Est. Priority Date: 01/29/2010
• Status: Active Grant

• Current Assignee: Nippon Shika Yakuhin Co., Ltd.
• Original Assignee: Nippon Shika Yakuhin Co., Ltd.
• Inventors: Takatsuka, Minoru, Nakazato, Kenichi
• Primary Examiner(s): Bouchelle, Laura
• Application Number:
  US12/785,765
• Publication Number:
  US 20110190693A1
• Time in Patent Office: 1,156 Days
• Field of Search: 604/67
• US Class Current: 604/67
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/583 by visual feedback
• CPC Class Codes: A61M 2205/6081 Colour codes
• CPC Class Codes: A61M 5/14546 Front-loading type injectors
• CPC Class Codes: A61M 5/20 Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically A61M5/142 , A61M5/46 take precedence; hypodermic projectiles F42B12/54
• CPC Class Codes: A61M 5/31525 Dosing burettes, pipettes B01L3/02

Abstract

A computer controlled electric syringe includes: a piston unit including a piston being configured to press and move a rubber plug of a cartridge by a second end to discharge a medicinal solution from a cartridge through an injection needle; a ball screw having a screw shaft and a nut portion that is screwed into the screw shaft, the screw shaft being loosely inserted into the hollow portion of the piston through the opening, the nut portion being coupled to the piston; a screw shaft supporting portion rotatably supporting the screw shaft of the ball screw; a rotation preventing portion configured to prevent the nut portion of the ball screw from being rotated; and a piston supporting portion supporting the piston to be movable in an axial direction of the screw shaft along with the nut portion by the rotation of the screw shaft.

Claims

1. A computer controlled electric syringe comprising:

a piston unit comprising;

a piston comprising a first end, a second end and a hollow portion communicating with an opening formed at the first end, the piston being configured to press and move a rubber plug of a cartridge, in which a medicinal solution is enclosed, by the second end to discharge the medicinal solution from the cartridge through an injection needle;

a ball screw comprising a screw shaft and a nut portion that is screwed into the screw shaft, the screw shaft being loosely inserted into the hollow portion of the piston through the opening, the nut portion being coupled to the piston;

a screw shaft supporting portion rotatably supporting the screw shaft of the ball screw;

a rotation preventing portion configured to prevent the nut portion of the ball screw from being rotated; and

a piston supporting portion supporting the piston to be movable in an axial direction of the screw shaft along with the nut portion by the rotation of the screw shaft.

2. The computer controlled electric syringe according to claim 1 further comprising:

a drive motor;

a drive mechanism configured to transmit a rotative force output from the drive motor to the screw shaft of the ball screw of the piston unit;

a motor controller configured to control the drive motor;

a stroke sensor configured to detect a position of the piston of the piston unit;

a power supply unit configured to supply power to the drive motor, the motor controller, and the stroke sensor;

a main processor connected to the motor controller, the stroke sensor, and the power supply unit;

a main case covering the piston unit, the drive mechanism, the drive motor, the motor controller, the power supply unit, the stroke sensor, and the main processor; and

a cartridge holder socket connected to the main case and configured to allow the piston to pass through while maintaining water-tightness, the cartridge holder socket being configured to receive a cartridge holder into which the cartridge is inserted.

3. The computer controlled electric syringe according to claim 2,

wherein the power supply unit comprises a noncontact power transmission module, a battery charge circuit connected to the noncontact power transmission module, and a battery connected to the battery charge circuit, and

wherein the noncontact power transmission module is configured to receive electric power that is externally supplied in noncontact and to charge the battery with the electric power.

4. The computer controlled electric syringe according to claim 2 further comprising:

a contact switch connected to the main processor and detects whether a human body is in contact,

wherein the main processor is configured to control the motor controller so as to perform injection at a predetermined injection speed when determined that the contact of the human body is detected by the contact switch.

5. The computer controlled electric syringe according to claim 4,

wherein the contact switch is of a capacitance type contact switch or a photo-reflector type contact switch.

6. The computer controlled electric syringe according to claim 2 further comprising:

a press switch connected to the main processor and outputs a detection signal according to a pressed amount,

wherein the main processor is configured to control the motor controller so as to perform injection at an injection speed that is changed in accordance with the detection signal output from the press switch.

7. The computer controlled electric syringe according to claim 6,

wherein the press switch comprises a Hall device for detecting a stroke of the pressed amount and outputs the detection signal in accordance with the stroke detected by the Hall device.

8. The computer controlled electric syringe according to claim 2 further comprising:

a light-emitting device connected to the main processor,

wherein the main case comprises;

a transparent, substantially tubular main body;

a colored protective portion that covers the main body; and

an operation indicator configured on the main body at a portion excluding the colored protective portion, and

wherein the operation indicator outputs light emitted from the light-emitting device therethrough for visually recognizing an operational status of the computer controlled electric syringe.

9. The computer controlled electric syringe according to claim 8,

wherein the operation indicator is arranged around the main body to have a ring shape.

10. The computer controlled electric syringe according to claim 9,

wherein the main case is formed to have a shape tapered toward the cartridge holder socket, and

wherein the operation indicator is arranged at a position near the cartridge holder socket where a diameter of the main case is small.

11. The computer controlled electric syringe according to claim 8,

wherein the light-emitting device comprises a plurality of light-emitting elements that emit light in different colors, and

wherein the main processor is configured to control the light-emitting elements so as to change the color of the light in accordance with a position of the piston, and to notify a user an injection amount of the medicinal solution.

12. The computer controlled electric syringe according to claim 11,

wherein the main processor is configured to control the light-emitting elements to blink in accordance with an injection speed of the medicinal solution.

13. The computer controlled electric syringe according to claim 11,

wherein the main processor is configured to control the light-emitting elements to be simultaneously turned ON so as to output light having a combined color in accordance with the injection amount of the medicinal solution.

14. The computer controlled electric syringe according to claim 2 further comprising:

an information display connected to the main processor and displays residual amount of the medicinal solution of a cartridge with a plurality of bars,

wherein the main processor is configured to control the information display to display the bars in accordance with the residual amount of the medicinal solution.

15. The computer controlled electric syringe according to claim 2 further comprising:

a speaker connected to the main processor,

wherein the main processor is configured to control the speaker to output a sound that is changed in accordance with a residual amount of the medicinal solution of the cartridge.

16. The computer controlled electric syringe according to claim 2,

wherein the cartridge holder comprising a protruding portion engages with a concave surface formed on the cartridge to retain the cartridge.

17. The computer controlled electric syringe according to claim 2 further comprising:

an aspiration switch connected to the main processor,

wherein the main processor is configured to control the motor controller so as to separate the second end of the piston from the rubber plug of the cartridge at high speed when the aspiration switch is pressed, and to aspiration blood into the cartridge by negative pressure applied to the medicinal solution by an expansion of the medicinal solution and the rubber plug.

18. The computer controlled electric syringe according to claim 2 further comprising:

an aspiration switch connected to the main processor,

wherein the piston is provided with an engaging portion at the second end, the engaging portion being configured to be engaged with the rubber plug of an empty cartridge, and

wherein the main processor is configured to control the motor controller so as to pull in the rubber plug of the empty cartridge when the aspiration switch is pressed, and to aspirate the medicinal solution into the empty cartridge by negative pressure caused by pulling in the rubber plug.

19. The computer controlled electric syringe according to claim 2,

wherein the cartridge holder is configured as a common cartridge holder capable to hold any one cartridge of a plurality of types of cartridges which are different in length,

wherein the computer controlled electric syringe further comprises a cartridge setting switch for selecting one of the cartridges to be set in the cartridge holder, the cartridge setting switch being connected to the main processor, and

wherein the main processor is configured to determine whether an output value from the stroke sensor coincides with a preset registered value of a position of the cartridge, to control the motor controller so as to move the piston to another position when the output value from the stroke sensor does not coincide with the preset registered value, and to control the motor controller so as to stop the piston when the output value from the stroke sensor coincides with the preset registered value.

20. A syringe comprising:

a piston having an opening communicating to a hollow interior portion;

a ball screw comprising a screw shaft which has a threaded outer periphery, the screw shaft being insertable into the hollow portion of the piston though the opening of the piston;

a nut portion which rotates relative to the screw shaft, and is threaded to the screw shaft and coupled to the piston at the opening of the piston;

a screw shaft supporting portion rotatably supporting the screw shaft of the ball screw, at an end of the piston nearest the opening;

a rotation preventing portion comprising a protruding portion and a sliding passage, the protruding portion being fixed to the nut portion and the sliding passage being formed in a bottom base, the protruding portion being configured to move only inside the sliding passage such that the nut portion and the piston, coupled to the nut portion, move only in an axial direction;

a piston supporting portion which supports the piston so that the piston is movable in the axial direction, and which is positioned at an opposite end of the piston than the opening;

a cartridge holder socket having a hollow interior in axial alignment with the piston; and

a cartridge holder being detachable connected to the cartridge holder socket.