Load control device for a light-emitting diode light source

• US 8,492,987 B2
• Filed: 06/11/2010
• Issued: 07/23/2013
• Est. Priority Date: 10/07/2009
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Nuhfer, Matthew W., Shearer, Thomas M., Chitta, Venkatesh, Iyer, Kartik
• Primary Examiner(s): Chang, Daniel D
• Application Number:
  US12/813,908
• Publication Number:
  US 20110080110A1
• Time in Patent Office: 1,138 Days
• Field of Search: 315/246, 315/209.R, 315/212, 315/219, 315/224, 315/254, 315/192, 315/185.R, 315/307, 315/308
• US Class Current: 315/246
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/12 using optical feedback
• CPC Class Codes: H05B 45/18 using temperature feedback
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 45/397 Current mirror circuits
• CPC Class Codes: H05B 45/44 with an active control inside an LED matrix
• CPC Class Codes: H05B 47/155 Coordinated control of two or more light sources
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A light-emitting diode (LED) driver is adapted to control either the magnitude of the current conducted through a LED light source or the magnitude of a voltage generated across the LED light source. The LED driver comprises a power converter circuit for generating a DC bus voltage, and an LED drive circuit for receiving the bus voltage and adjusting the magnitude of the current conducted through the LED light source. The LED driver is operable to dim the LED light source using either a pulse-width modulation technique or a constant current reduction technique. The LED drive circuit may comprise a controllable-impedance circuit, such as a linear regulator. The LED driver may be operable to control the magnitude of the bus voltage to optimize the efficiency and reduce the power dissipation in the LED drive circuit, as well ensuring that the load voltage and current do not have any ripple.

Claims

1. An LED driver for controlling the intensity of an LED light source, the LED driver comprising:

a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage;

a LED drive circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the LED light source, so as to control the intensity of the LED light source, the LED drive circuit comprising a controllable-impedance circuit adapted to be coupled in series with the LED light source, the controllable-impedance circuit comprising a linear regulator including a regulation transistor adapted to be coupled in series with the LED light source; and

a control circuit operatively coupled to the power converter circuit for adjusting the magnitude of the bus voltage, and to the LED drive circuit for controlling the controllable-impedance circuit to thus adjust the magnitude of the load current through the LED light source;

wherein the control circuit determines the magnitude of a voltage generated across the controllable-impedance circuit and adjusts the magnitude of the bus voltage in response to the magnitude of the voltage generated across the controllable-impedance circuit to reduce the total power dissipation in the power converter circuit and the LED drive circuit, the control circuit operable to control the regulation transistor to operate in the linear region to control the magnitude of the load current conducted through the LED light source, the control circuit operable to control the LED drive circuit to adjust the DC magnitude of a control voltage at a control electrode of the regulation transistor to control the regulation transistor in the linear region; and

wherein the LED drive circuit further comprises a feedback circuit coupled in series with the regulation transistor and operable to generate a load current feedback signal representative of the magnitude of the load current, the control circuit operable to control the regulation transistor to operate in the linear region in response to the magnitude of the load current.

2. The LED driver of claim 1, wherein the control circuit increases the DC magnitude of the gate voltage at the gate of the regulation transistor to increase the magnitude of the load current, and decreases the DC magnitude of the gate voltage to decrease the magnitude of the load current.

3. The LED driver of claim 1, wherein the regulation transistor comprises a FET.

4. The LED driver of claim 1, wherein the control circuit adjusts the magnitude of the bus voltage to thus control the magnitude of the voltage generated across the linear regulator to a target regulator voltage.

5. The LED driver of claim 4, wherein the control circuit decreases the magnitude of the bus voltage if the voltage generated across the linear regulator is greater than the target regulator voltage, and increases the magnitude of the bus voltage if the voltage generated across the linear regulator is less than the target regulator voltage.

6. The LED driver of claim 1, wherein the control circuit is operable to measure the magnitude of the voltage generated across the linear regulator.

7. An LED driver for controlling the intensity of an LED light source, the LED driver comprising:

a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage;

a LED drive circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the LED light source, so as to control the intensity of the LED light source, the LED drive circuit comprising a controllable-impedance circuit adapted to be coupled in series with the LED light source; and

a control circuit operatively coupled to the power converter circuit for adjusting the magnitude of the bus voltage, and to the LED drive circuit for controlling the controllable-impedance circuit to thus adjust the magnitude of the load current through the LED light source;

wherein the control circuit adjusts the magnitude of the bus voltage in response to the magnitude of a voltage generated across the controllable-impedance circuit to reduce the total power dissipation in the power converter circuit and the LED drive circuit;

wherein the controllable-impedance circuit comprises a linear regulator; and

wherein the control circuit is operable to measure the magnitude of the bus voltage and the magnitude of a load voltage generated across the LED light source, the control circuit further operable to calculate the magnitude of the voltage generated across the linear regulator by subtracting the magnitude of the load voltage generated across the LED light source from the magnitude of the bus voltage.

8. An LED driver for controlling the intensity of an LED light source, the LED driver comprising:

a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage;

a LED drive circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the LED light source, so as to control the intensity of the LED light source, the LED drive circuit comprising a controllable-impedance circuit adapted to be coupled in series with the LED light source, the controllable-impedance circuit comprising a regulation transistor adapted to be coupled in series with the LED light source; and

a control circuit operatively coupled to the power converter circuit for adjusting the magnitude of the bus voltage, and to the LED drive circuit for controlling the controllable-impedance circuit to thus adjust the magnitude of the load current through the LED light source;

wherein the control circuit determines the magnitude of a voltage generated across the controllable-impedance circuit and adjusts the magnitude of the bus voltage in response to the magnitude of the voltage generated across the controllable-impedance circuit to control the magnitude of the voltage generated across the controllable-impedance circuit to a target voltage, the control circuit operable to control the regulation transistor to operate in the linear region to control the magnitude of the load current conducted through the LED light source, the control circuit operable to control the LED drive circuit to adjust the DC magnitude of a control voltage at a control electrode of the regulation transistor to control the regulation transistor in the linear region; and

wherein the LED drive circuit further comprises a feedback circuit coupled in series with the regulation transistor and operable to generate a load current feedback signal representative of the magnitude of the load current, the control circuit operable to control the regulation transistor to operate in the linear region in response to the magnitude of the load current.

9. The LED driver of claim 8, wherein the control circuit increases the DC magnitude of the gate voltage at the gate of the regulation transistor to increase the magnitude of the load current, and decreases the DC magnitude of the gate voltage to decrease the magnitude of the load current.

10. The LED driver of claim 8, wherein the regulation transistor comprises a FET.

11. The LED driver of claim 8, wherein the control circuit decreases the magnitude of the bus voltage if the voltage generated across the regulation transistor is greater than the target voltage, and increases the magnitude of the bus voltage if the voltage generated across the regulation transistor is less than the target voltage.

12. The LED driver of claim 8, wherein the control circuit is operable to measure the magnitude of the voltage generated across the regulation transistor.

13. The LED driver of claim 8, wherein the control circuit adjusts the magnitude of the bus voltage in response to the magnitude of the voltage generated across the controllable-impedance circuit to reduce the total power dissipation in the power converter circuit and the LED drive circuit.

14. An LED driver for controlling the intensity of an LED light source, the LED driver comprising:

a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage;

a LED drive circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the LED light source, so as to control the intensity of the LED light source, the LED drive circuit comprising a controllable-impedance circuit adapted to be coupled in series with the LED light source; and

a control circuit operatively coupled to the power converter circuit for adjusting the magnitude of the bus voltage, and to the LED drive circuit for controlling the controllable-impedance circuit to thus adjust the magnitude of the load current through the LED light source;

wherein the control circuit adjusts the magnitude of the bus voltage in response to the magnitude of the voltage generated across the controllable-impedance circuit to control the magnitude of the voltage generated across the controllable-impedance circuit to a target voltage; and

wherein the controllable-impedance circuit comprises a linear regulator;

wherein the control circuit is operable to measure the magnitude of the bus voltage and the magnitude of a load voltage generated across the LED light source, the control circuit further operable to calculate the magnitude of the voltage generated across the linear regulator by subtracting the magnitude of the load voltage generated across the LED light source from the magnitude of the bus voltage.

15. An LED driver for driving an LED light source including at least one LED, the LED driver comprising:

a first circuit receiving a rectified AC voltage and providing a DC bus voltage;

a second circuit receiving said DC bus voltage and producing one of a load current through said LED light source or a load voltage across said LED light source;

a control circuit having a first control input from said first circuit and a second control input from said second circuit and further having a first control output provided to said first circuit and a second control output provided to said second circuit;

said first control input comprising a signal related to said DC bus voltage;

said first control output comprising a control signal for controlling said first circuit to deliver a desired DC bus voltage;

said second control input comprising a signal related to the load current provided by said second circuit through said LED light source;

said second control output comprising a control signal to regulate either or both said load current to said LED light source and said load voltage provided to said LED light source;

wherein said second circuit comprises a linear regulator circuit having a power semiconductor device adapted to be coupled in series with said LED light source to regulate said load current to a desired load current, such that a load voltage is generated across said LED light source, said control circuit operable to determine the magnitude of a regulator voltage generated across said linear regulator and to control said first circuit in response to the magnitude of the regulator voltage to adjust the magnitude of the DC bus voltage to a magnitude that is above said load voltage by at least a minimum regulator voltage to enable said linear regulator to regulate said load current to said desired load current;

wherein said second circuit is operated as a current control mode driver, such that said power semiconductor device is operated in a linear region by said control circuit providing said second control output to control said power semiconductor device into said linear region; and

wherein said second circuit further comprises a feedback circuit coupled in series with the power semiconductor device and operable to generate a load current feedback signal representative of the magnitude of the load current, the control circuit operable to control the power semiconductor device to operate in the linear region in response to the magnitude of the load current.

16. The LED driver of claim 15, wherein said second control output comprises a PWM signal, said second circuit further comprising a filter circuit receiving said second control output from said control circuit, said filter circuit providing a filtered signal to said power semiconductor device to control said power semiconductor device in said linear region to regulate said load current to said desired load current.

17. The LED driver of claim 15, wherein said power semiconductor device comprises a FET.

18. A method for controlling the intensity of an LED light source, the method comprising:

generating a DC bus voltage with a power converter circuit;

controlling the magnitude of a load current conducted through the LED light source from the DC bus voltage by controlling a controllable-impedance circuit that is coupled to conduct the load current through the LED light source;

determining the magnitude of a voltage generated across the controllable-impedance circuit;

adjusting the magnitude of the DC bus voltage in response to the magnitude of the voltage generated across the controllable-impedance circuit to reduce the total power dissipation in the power converter circuit and the controllable-impedance circuit;

further wherein the step of controlling a controllable-impedance circuit comprises controlling a linear regulator having a regulation transistor; and

further comprising a providing feedback circuit coupled in series with the regulation transistor of the controllable-impedance circuit and operable to generate a load current feedback signal representative of the magnitude of the load current, further comprising controlling the regulation transistor to operate in the linear region in response to the magnitude of the load current.

19. The method of claim 18, wherein adjusting the magnitude of the bus voltage further comprises controlling the magnitude of the voltage generated across the controllable-impedance circuit to a target regulator voltage.

20. The method of claim 19, wherein controlling the magnitude of the voltage generated across the controllable-impedance circuit further comprises decreasing the magnitude of the bus voltage if the voltage generated across the controllable-impedance circuit is greater than the target regulator voltage, and increasing the magnitude of the bus voltage if the voltage generated across the controllable-impedance circuit is less than the target regulator voltage.

21. The method of claim 18, wherein determining the magnitude of a voltage generated across the controllable-impedance circuit further comprises measuring the magnitude of the voltage generated across the controllable-impedance circuit.

22. A method for controlling the intensity of an LED light source, the method comprising:

generating a DC bus voltage;

controlling the magnitude of a load current conducted through the LED light source by controlling a controllable-impedance circuit that is coupled to conduct the load current through the LED light source;

determining the magnitude of a voltage generated across the controllable-impedance circuit; and

adjusting the magnitude of the bus voltage in response to the magnitude of the voltage generated across the controllable-impedance circuit to reduce the total power dissipation in the power converter circuit and the LED drive circuit;

wherein determining the magnitude of a voltage generated across the controllable-impedance circuit further comprises;

measuring the magnitude of the bus voltage;

measuring the magnitude of a load voltage generated across the light source; and

calculating the magnitude of the voltage generated across the controllable-impedance circuit by subtracting the magnitude of the load voltage generated across the light source from the magnitude of the bus voltage.