Dimmer switch with adjustable high-end trim

• US 8,492,996 B2
• Filed: 04/02/2012
• Issued: 07/23/2013
• Est. Priority Date: 06/08/2006
• Status: Expired due to Fees

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Gehman, Jackson
• Primary Examiner(s): VU, DAVID HUNG
• Application Number:
  US13/437,130
• Publication Number:
  US 20120235591A1
• Time in Patent Office: 477 Days
• Field of Search: 315/291, 315/307, 315/308, 315/360, 315/DIG.4, 315/DIG.7, 315/DIG.5, 315/362, 307/139, 307/140, 307/141, 307/115
• US Class Current: 315/291
• CPC Class Codes: H01H 23/02 Details
• CPC Class Codes: H05B 39/085 by touch control

Abstract

A dimmer switch has a user adjustable high-end trim. The dimmer switch includes a bidirectional semiconductor switch, such as a triac, for controlling the amount of power delivered from a source of alternating current power to a lighting load, such as an electric lamp. A user-adjustable timing circuit controls the conduction time of the triac from a minimum time to a maximum time to control the power delivered to the load between a low-end trim and a high-end trim. The timing circuit includes a user-accessible switch that allows a user to reduce the high-end trim from a first nominal level to a second reduced level, lower than the first level, without substantially affecting the low-end trim. The dimmer switch advantageously uses less energy and the lifetime of the lamp is extended when the second reduced level of the high-end trim is selected.

Claims

1. A load control device with an adjustable high-end trim for controlling the amount of power delivered to an electrical load from an AC power source, the load control device comprising:

a bidirectional semiconductor switch coupled in series electrical connection between the source and the load, and operable to control the amount of power delivered to the electrical load between a low-end trim and the adjustable high-end trim, the semiconductor switch having a control input for controlling the semiconductor switch in response to a firing voltage signal derived entirely from analog control circuitry; and

a user-accessible adjustment actuator for adjusting the high-end trim of the load control device from a first level to a second level lower than the first level, the adjustment actuator mounted on a front surface of the load control device, the adjustment actuator inaccessible to a user when a faceplate is mounted on the load control device, the adjustment actuator accessible to a user when the faceplate is not mounted on the load control device;

wherein actuations of the user-accessible adjustment actuator have substantially no affect upon the low-end trim of the load control device.

2. The load control device of claim 1, further comprising:

a triggering circuit for rendering the semiconductor switch conductive each half-cycle of the AC power source; and

a timing circuit coupled in parallel electrical connection with the semiconductor switch for generating the firing voltage signal;

wherein the triggering circuit is operable to control the semiconductor switch in response to the firing voltage signal.

3. The load control device of claim 2, wherein the adjustment actuator comprises a mechanical switch, and the timing circuit comprises:

a first resistor;

a capacitor coupled to the first resistor and operable to conduct a charging current from the power source through the first resistor such that the firing voltage signal is produced across the capacitor; and

a transient voltage suppressor coupled in series electrical connection with the mechanical switch, the series combination of the transient voltage suppressor and the mechanical switch coupled in parallel electrical connection with the first resistor.

4. The load control device of claim 3, wherein the mechanical switch comprises a single-pole single-throw (SPST) switch.

5. The load control device of claim 4, wherein the load control device operates with a nominal high-end trim level when the SPST switch is closed, and with a reduced high-end trim level when the SPST switch is open.

6. The load control device of claim 4, wherein the timing circuit further comprises a second resistor coupled in series electrical connection with the transient voltage suppressor and the SPST switch.

7. The load control device of claim 3, wherein the mechanical switch comprises a multi-position switch having a plurality of switch positions, and the timing circuit further comprises a plurality of resistors, each coupled in series electrical connection with one of the plurality of switch positions, the plurality of resistors all coupled in series with the transient voltage suppressor, the load control device operating with a nominal high-end trim level when the multi-position switch is in a first switch position, and with a plurality of reduced high-end trim levels when the multi-position switch is in one of the plurality of switch position, different from the first switch position.

8. The load control device of claim 3, wherein the mechanical switch comprises a multi-position switch having a plurality of switch positions, and the timing circuit further comprises a plurality of resistors, each coupled in series electrical connection with one of the plurality of switch positions, and a plurality of transient voltage suppressors, each coupled in series electrical connection with one of the plurality of resistors, the load control device operating with a nominal high-end trim level when the multi-position switch is in a first switch position, and with a plurality of reduced high-end trim levels when the multi-position switch is in one of the plurality of switch position, different from the first switch position.

9. The load control device of claim 3, wherein the transient voltage suppressor comprises two zener diodes connected in series in reverse order.

10. The load control device of claim 2, wherein the adjustment actuator comprises a single-pole double-throw (SPDT) switch, and the timing circuit comprises:

a first resistor coupled to a movable contact of the SPDT switch;

a capacitor coupled to the first resistor and operable to conduct directly from the power source through the first resistor a charging current having a first magnitude when the SPDT switch is in a first position, whereby the firing voltage signal is produced across the capacitor; and

a current limiting circuit operable to limit the charging current to a second magnitude less than the first magnitude when the SPDT switch is in a second position.

11. The load control device of claim 10, wherein the load control device operates with a nominal high-end trim level when the SPDT switch is in the first position, and with a reduced high-end trim level when the SPDT switch is in the second position.

12. The load control device of claim 10, wherein the current limiting circuit comprises

a shunt regulator zener diode having an anode coupled to a second fixed contact of the SPDT switch;

a first current-limiting resistor coupled between the anode and a shunt connection of the shunt regulator zener diode;

an NPN bipolar junction transistor having a base coupled to a cathode of the shunt regulator zener diode and an emitter coupled to the shunt connection of the shunt regulator zener diode; and

a second current-limiting resistor coupled between the cathode of the shunt regulator zener diode and a collector of the transistor.

13. The load control device of claim 2, wherein the adjustment actuator comprises a potentiometer, and the timing circuit comprises:

a first resistor;

a capacitor coupled to the first resistor and operable to conduct a charging current from the power source through the first resistor such that the firing voltage signal is produced across the capacitor; and

a transient voltage suppressor coupled in series electrical connection with a wiper lead of the potentiometer, one of the main leads of the potentiometer coupled to the first resistor such that the series combination of the transient voltage suppressor and the potentiometer is coupled in parallel electrical connection with the first resistor.

14. The load control device of claim 13, wherein the load control device operates with a nominal high-end trim level when the potentiometer has a minimum resistance, and with a minimum reduced high-end trim level when the potentiometer has a maximum resistance;

and

wherein the adjustable high-end trim of the load control device is continuously variable between the nominal high-end trim level and the minimum reduced high-end trim level.

15. The load control device of claim 1, wherein the controllably conductive device comprises a bidirectional semiconductor switch.

16. The load control device of claim 15, wherein the bidirectional semiconductor switch comprises a triac.

17. The load control device of claim 2, wherein the triggering circuit comprises a diac.

18. The load control device of claim 2, further comprising:

an intensity adjustment actuator for controlling the intensity of the lighting load;

wherein the timing circuit further comprises a potentiometer coupled in series with the first resistor and is responsive to the intensity adjustment actuator.

19. The load control device of claim 1, further comprising:

a mounting yoke for attaching the faceplate to the load control device;

wherein the high-end trim adjustment actuator extends through an opening in the mounting yoke.

20. The load control device of claim 1, further comprising:

a mounting yoke for attaching the faceplate to the load control device; and

a bezel coupled to the mounting yoke, and received in an opening of the faceplate;

wherein the high-end trim adjustment actuator extends through an opening between the mounting yoke and the bezel.