Method and apparatus for battery-backed power supply and battery charging

• US 8,493,033 B2
• Filed: 08/24/2010
• Issued: 07/23/2013
• Est. Priority Date: 01/30/2007
• Status: Active Grant

• Current Assignee: Won-Door Corporation
• Original Assignee: Won-Door Corporation
• Inventors: Banta, Kevin D., Field, D. George, Goodman, E. Carl
• Primary Examiner(s): WILLIAMS, ARUN C
• Application Number:
  US12/862,593
• Publication Number:
  US 20110036513A1
• Time in Patent Office: 1,064 Days
• Field of Search: 320/141
• US Class Current: 320/141
• CPC Class Codes: E05F 15/00 Power-operated mechanisms for wings motor-operated accessories in locks for completing closing or initiating opening of a wing E05B17/00
• CPC Class Codes: E05F 15/603 using rotary electromotors
• CPC Class Codes: E05F 15/605 for folding wings
• CPC Class Codes: E05Y 2400/61 Power supply
• CPC Class Codes: E05Y 2400/614 charging thereof
• CPC Class Codes: E05Y 2400/814 Sound emitters, e.g. speakers
• CPC Class Codes: E05Y 2400/822 Light emitters, e.g. LEDs
• CPC Class Codes: E05Y 2800/00 Details, accessories and auxiliary operations not otherwise provided for
• CPC Class Codes: E05Y 2900/142 Partition walls
• CPC Class Codes: H02J 9/061 for DC powered loads

Abstract

Apparatuses, systems, and methods for providing battery-backed power to movable partitions are disclosed. A power converter generates a DC output from an AC input. The DC output may be selectively decoupled from an enabled DC output such that the DC output can be monitored for acceptable operation in-situ. The enabled DC output may be selectively coupled to a battery output terminal. A charge current may be sensed between the enabled DC output and the battery output to control charging of the battery with a pulse-width modulation operation by controlling the selective coupling of the enabled DC output to the battery output. The enabled DC output and the battery output are coupled in a logical-OR configuration to generate a supply output providing current from the enabled DC output and the battery. The supply output may drive a movable partition controller and a motor configured for opening and closing a movable partition.

Claims

1. A method of providing battery-backed power, comprising:

providing a power converter for generating a direct current (DC) output from an alternating current (AC) input;

monitoring the DC output for acceptable operation of the power converter in-situ by;

sensing a charge current between an enabled DC output and a battery output of a battery;

controlling charging of the battery with a pulse-width modulation operation for selectively coupling the enabled DC output to the battery output; and

coupling the enabled DC output and the battery output in a logical-or configuration to generate a supply output that provides current from the battery and from the enabled DC output when it is enabled.

2. The method of claim 1, further comprising:

determining if a motor being supplied by the enabled DC output is operating; and

enabling a fan configured to cool the power converter if the motor is operating.

3. The method of claim 2, further comprising:

determining if a first predetermined time period since a last time the motor was operated has been exceeded; and

operating the fan for a second predetermined time period if the first predetermined time period has been exceeded.

4. The method of claim 1, further comprising:

selectively decoupling the DC output from the enabled DC output; and

generating a supply voltage signal corresponding to a voltage of the DC output;

wherein selectively decoupling the DC output from the enabled DC output further comprises decoupling the enabled DC output and the supply output, sampling the supply voltage signal after the decoupling, and coupling the enabled DC output and the supply output after the sampling.

5. The method of claim 4, further comprising:

generating an input voltage signal corresponding to a voltage of the AC input; and

bypassing the acts of sensing, controlling, and coupling f the input voltage signal indicates that the AC input is inactive.

6. The method of claim 1, further comprising:

generating a battery voltage signal corresponding to a voltage at the battery output; and

performing the pulse-width modulation operation if the battery voltage signal is below a predetermined battery threshold.

7. The method of claim 6, wherein the pulse-width modulation operation comprises:

coupling the enabled DC output to the battery output;

sensing the charge current between the enabled DC output and the battery output;

calculating a charge-pulse duration correlated to the charge current;

decoupling the enabled DC output to the battery output after the charge-pulse duration;

waiting for a charge-cycle duration to complete; and

repeating the acts of coupling, sensing, calculating, decoupling, and waiting.

8. A battery-backed power supply, comprising:

a power converter with an alternating current (AC) input and a direct current (DC) output;

a first diode operably coupled in a forward biased configuration between the DC output and a biased DC output;

a supply switch operably coupled between the biased DC output and a supply output;

a battery switch operably coupled between the supply output and a battery-charge signal;

battery operably coupled between a ground and a battery output;

a current sensor operably coupled in series between the battery-charge signal and the battery output;

a second diode operably coupled between the battery output and the supply output; and

a controller configured for;

supplying current to the battery through a battery switch controlled with a pulse-width modulation operation.

9. The battery-backed power supply of claim 8, wherein the controller is further configured for:

determining if a motor being supplied by the supply output is operating; and

enabling a fan configured to cool the power converter if the motor is operating.

10. The battery-backed power supply of claim 9, wherein the controller is further configured for:

determining if a first predetermined time period since a last time the motor was operated has been exceeded; and

operating the fan for a second predetermined time period if the first predetermined time period has been exceeded.

11. The battery-backed power supply of claim 9, further comprising:

a motor sensor operably coupled to the controller and wherein the controller samples the motor sensor for the determining if the motor is operating.

12. The battery-backed power supply of claim 8, further comprising:

a battery monitor operably coupled between the battery output and the controller and configured to generate a battery voltage signal corresponding to a voltage at the battery output; and

wherein the controller is further configured to sample the battery voltage signal and enable the pulse-width modulation operation if the battery voltage signal is below a predetermined. battery threshold.

13. The battery-backed power supply of claim 12, wherein the controller is further configured to control the pulse-width modulation operation by:

operating the battery switch to couple the supply output to the battery output;

sensing a charge current from the current sensor;

calculating a charge-pulse duration correlated to the charge current;

operating the battery switch to decouple the supply output from the battery output after the charge-pulse duration;

waiting for a charge-cycle duration to complete; and

repeating the operations of operating the battery switch to couple, sensing, calculating, operating the battery switch to decouple, and waiting.

14. The battery-backed power supply of claim 8, wherein the controller is further configured for controlling the supply switch to cause a selective coupling between the biased DC output and the supply output.

15. A movable partition system, comprising:

at least one movable partition;

a battery-backed power supply, comprising;

a power converter with an alternating current input and a direct current (DC) output;

a first diode operably coupled in a forward biased configuration between the DC output and a biased DC output;

a supply switch configured for selectively coupling the biased DC output to a supply output;

a battery operably coupled between a ground and a battery output;

a battery switch configured for selectively coupling the supply output to a battery-charge signal;

a current sensor operably coupled in series between the battery-charge signal and the battery output;

a second diode operably coupled between the battery output and the supply output; and

a controller configured for charging the battery by controlling the battery switch with a pulse-width modulation operation; and

a movable partition controller operably coupled to the supply output and including a motor configured for displacing the at least one movable partition.

16. The movable partition system of claim 15, wherein the controller is further configured for:

determining if the motor being supplied by the supply output is operating; and

enabling a fan configured to cool the power converter if the motor is operating.

17. The movable partition system of claim 16, wherein the controller is further configured for:

determining if a first predetermined time period since a last time the motor was operated has been exceeded; and

operating the fan for a second predetermined time period if the first predetermined time period has been exceeded.

18. The movable partition system of claim 16, further comprising:

a motor sensor operably coupled to the controller and wherein the controller samples the motor sensor for the determining if the motor is operating.

19. The movable partition system of claim 15, further comprising:

a supply monitor operably coupled between the DC output and the controller and configured to generate a supply voltage signal corresponding to a voltage of the DC output; and

wherein the controller is further configured for decoupling the biased DC output and the supply output, sampling the supply voltage signal after the decoupling, and coupling the biased DC output and the supply output after the sampling.

20. The movable partition system of claim 19, further comprising:

an input monitor operably coupled between the AC input and the controller and configured to generate an input voltage signal corresponding to a voltage of the AC input; and

wherein the controller is further configured to bypass the operations of decoupling, sampling, and coupling if the input voltage signal indicates that the AC input is inactive.

21. The movable partition system of claim 15, wherein the controller is further configured for controlling the supply switch to cause a selective coupling between the biased DC output and the supply output.