Subsea electronics module

• US 8,493,741 B2
• Filed: 06/05/2009
• Issued: 07/23/2013
• Est. Priority Date: 06/05/2008
• Status: Active Grant

• Current Assignee: Baker Hughes Energy Technology UK Limited (Baker Hughes Company)
• Original Assignee: Vetco Gray Controls Limited (General Electric Company)
• Inventors: Davis, Julian R.
• Primary Examiner(s): Thompson, Timothy
• Assistant Examiner(s): VARGHESE, ROSHN K
• Application Number:
  US12/479,001
• Publication Number:
  US 20090303687A1
• Time in Patent Office: 1,509 Days
• Field of Search: 361/752, 361/788, 361/792, 361/796, 361/797, 361/729, 361/730, 361/733, 361/735, 361/736, 361/744, 361/784, 361/790, 343/719, 220/4.02, 166/338, 166/339, 166/341, 166/350, 162/338, 162/339, 162/341, 162/350, 439/61, 439/74, 439/631, 174/70.S
• US Class Current: 361/752
• CPC Class Codes: E21B 33/0355 Control systems, e.g. hydraulic, pneumatic, electric, acoustic, for submerged well heads
• CPC Class Codes: H05K 7/14337 specially adapted for underwater operation
• CPC Class Codes: H05K 7/1434 for electronics exposed to high gravitational force; Cylindrical housings
• CPC Class Codes: H05K 7/1439 Back panel mother boards

Abstract

A Subsea Electronics Module for a well installation, comprising:

• a housing;
• at least two printed circuit boards having control circuitry provided thereon; and
• a communications component for enabling communication between the control printed circuit boards;

wherein the module further comprises a communications handling board operatively connected to the printed circuit boards, the communications component being mounted on the communications handling board.

Claims

1. A subsea electronics module (SEM) to provide control functions for a subsea control module (SCM) for a subsea well installation, the SEM comprising:

a housing enclosing components of the SEM defining an SEM housing, the SEM housing having a circular cross-section;

at least two printed circuit boards enclosed within the SEM housing and having control circuitry provided thereon configured to perform certain dedicated functions for controlling a subsea control module of a subsea well installation, the printed circuit boards arranged in parallel in a stack;

a communications handling board enclosed within the SEM housing and operatively connected to the printed circuit boards, the communications handling board being arranged to lie in a plane orthogonal to the stack of printed circuit boards; and

a communications component for enabling communication between the printed circuit boards, the communications component being mounted on the communications handling board, the communications component comprising an Ethernet switch positioned on a surface of the communications handling board facing an inner surface of the housing between the respective surface of the communications handling board and the inner surface of the SEM housing, adjacent the inner surface of the housing to provide direct heat export to the SEM housing.

2. A subsea electronics module according to claim 1, wherein the stack of printed circuit boards is located in a bay of the SEM, and wherein the stack comprises at least three printed circuit boards.

3. A subsea electronics module according to claim 2, wherein the bay is a first bay, the module further comprising an additional stack of parallel arranged printed circuit boards enclosed in the housing and located in a respective additional bay, offset along the major axis of the SEM from the first bay.

4. A subsea electronics module according to claim 3, comprising an additional such communications handling board enclosed in the housing and operatively connected to the printed circuit boards of the additional stack and arranged to lie in a plane orthogonal to the additional stack, the additional communications handling board having an additional such communications component mounted on it.

5. A subsea electronics module according to claim 3, wherein the communications component comprises means for communicating both between printed circuit boards within a stack, and between printed circuit boards in respective bays.

6. A subsea electronics module according to claim 1, wherein the Ethernet switch is positioned to provide for inter-printed circuit board communications.

7. A subsea electronics module according to claim 6, further comprising a high-power device mounted on the communications handling board.

8. A subsea electronics module according to claim 1, wherein the Ethernet switch comprises an Ethernet switch blade.

9. A subsea electronics module (SEM) to provide control functions for a subsea control module (SCM) for a subsea well installation, the SEM comprising:

a housing enclosing components of the SEM defining an SEM housing;

a plurality of printed circuit boards enclosed within the SEM housing and each having control circuitry provided thereon configured to perform certain dedicated functions for controlling an SCM of a subsea well installation, the printed circuit boards arranged in parallel in a stack;

a communications handling board enclosed within the SEM housing and operatively connected to the printed circuit boards, the communications handling board being arranged to lie in a plane orthogonal to the stack of printed circuit boards; and

a communications component configured to provide communications between the printed circuit boards, the communications component comprising an Ethernet switch being mounted on a surface of the communications handling board facing the inner surface of the SEM housing and between the respective surface of the communications handling board and the inner surface of the housing, adjacent the inner surface of the SEM housing to provide direct heat export to the SEM housing.

10. A subsea electronics module according to claim 9, wherein the Ethernet switch comprises an Ethernet switch blade.

11. A subsea electronics module (SEM) to provide control functions for a subsea control module (SCM) for a subsea well installation, the SEM comprising:

a housing enclosing components of the SEM defining an SEM housing;

a plurality of printed circuit boards enclosed within the SEM housing and each having a first end and a second end opposite the first end and control circuitry provided thereon configured to perform certain dedicated functions for controlling an SCM of a subsea well installation, the plurality of printed circuit boards arranged in parallel in a stack;

a motherboard operably enclosed within the SEM housing and connected to each of the plurality of printed circuit boards, the motherboard being arranged to lie in a plane orthogonal to the stack of printed circuit boards, the first end of each of the plurality of circuit boards connected to the motherboard;

a communications handling board enclosed within the SEM housing and connected to each of the plurality of printed circuit boards, the communications handling board being arranged to lie in a plane orthogonal to the stack of printed circuit boards, the second end of each of the plurality of printed circuit boards connected to the communications handling board; and

a communications component positioned to enable communication between the printed circuit boards, the communications component being mounted on the communications handling board, the communications component comprising an Ethernet switch, the communications handling board being positioned within the SEM housing such that the Ethernet switch is located adjacent an inner surface of the SEM housing to facilitate direct heat export to the SEM housing.

12. A subsea electronics module according to claim 11, wherein the stack of printed circuit boards is located in a bay of the SEM.

13. A subsea electronics module according to claim 12, wherein the bay is a first bay, wherein the stack of parallel arranged printed circuit boards is a first stack of parallel arranged printed circuit boards, and wherein the module further comprises:

a second bay; and

a second stack of parallel arranged printed circuit boards located in the respective second bay, offset along the major axis of the SEM from the first bay.

14. A subsea electronics module according to claim 13,

wherein the communications handling board is a first communications handling board;

and

wherein the second stack of parallel arranged printed circuit boards is connected between the motherboard and the second communications handling board.

15. A subsea electronics module according to claim 11, wherein the Ethernet switch is positioned to provide for inter-printed circuit board communications.

16. A subsea electronics module according to claim 11, wherein the Ethernet switch comprises an Ethernet switch blade.

17. A subsea electronics module according to claim 11, wherein the Ethernet switch provides inter-printed circuit board communications, and wherein each of the plurality of parallel arranged printed circuit boards is devoid of any components having a higher heat removal requirement than a heat removal requirement of the Ethernet switch positioned on the communications handling board.

18. A subsea electronics module according to claim 11, further comprising:

a metal frame positioned adjacent inner surface portions of the housing and configured to provide a thermal connection thereto for one or more of the plurality of parallel arranged printed circuit boards and the communications handling board.

19. A subsea electronics module according to claim 18, wherein the metal frame comprises a pair of parallel metal plates, each metal plate located parallel to the stack, the stack being positioned between the pair of parallel metal plates.

20. A subsea electronics module according to claim 18, further comprising:

an SEM external interface attachment having a plurality of connectors; and

a power supply;

wherein the metal frame is connected to and extends between the SEM external interface attachment and the power supply.