High efficiency power converter

• US 8,493,751 B2
• Filed: 06/10/2011
• Issued: 07/23/2013
• Est. Priority Date: 01/24/1997
• Status: Expired due to Fees

• Current Assignee: SynQor Incorporated
• Original Assignee: SynQor Incorporated
• Inventors: Schlecht, Martin F.
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US13/157,439
• Publication Number:
  US 20110235370A1
• Time in Patent Office: 774 Days
• Field of Search: 363 15- 17, 363/20, 363/21.01, 363/21.06, 363/21.14, 363/56.01, 363/56.02, 363/95, 363/97, 363/98, 363/131, 363/132, 323/268, 323/271, 323/282
• US Class Current: 363/21.06
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 3/335 using semiconductor devices only
• CPC Class Codes: H02M 3/33546 with automatic control of the output voltage or current H02M3/33561 takes precedence
• CPC Class Codes: H02M 3/33553 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: H02M 3/3372 of the parallel type
• CPC Class Codes: H02M 3/3374 with preregulator, e.g. current injected push-pull
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power converter nearly losslessly delivers energy and recovers energy from capacitors associated with controlled rectifiers in a secondary winding circuit, each controlled rectifier having a parallel uncontrolled rectifier. First and second primary switches in series with first and second primary windings, respectively, are turned on for a fixed duty cycle, each for approximately one half of the switching cycle. Switched transition times are short relative to the on-state and off-state times of the controlled rectifiers. The control inputs to the controlled rectifiers are cross-coupled from opposite secondary transformer windings.

Claims

1. A DC/DC power converter comprising:

a nonisolating switching regulator that receives a DC input voltage and has a regulator DC output voltage; and

a nonregulating isolating converter receiving the regulator DC output voltage and providing an isolating converter DC output voltage, the nonregulating isolating converter comprising;

a primary transformer winding circuit having at least one primary winding; and

a secondary transformer winding circuit having at least one secondary winding coupled to the at least one primary winding and having plural controlled rectifiers, each having a parallel uncontrolled rectifier;

a voltage sensor sensing a sensed voltage on the primary side of the power converter;

a current sensor sensing a sensed current on the primary side of the power converter; and

control of the regulator DC output voltage based on both the sensed voltage and the sensed current without bridging an isolation barrier between the primary and secondary transformer winding circuits.

2. A DC/DC power converter as claimed in claim 1 wherein the sensed voltage is across an output filter of the nonisolating switching regulator.

3. A DC/DC power converter as claimed in claim 1 wherein the control further comprises temperature compensation.

4. A DC/DC power converter as claimed in claim 1 wherein the nonisolating switching regulator includes a controlled rectifier.

5. A DC/DC power converter comprising:

a nonisolating switching regulator that receives a Dc input voltage and has a regulator DC output voltage; and

a nonregulating isolating converter receiving the regulator DC output voltage and providing an isolating converter DC output voltage, the nonregulating isolating converter comprising;

a primary transformer winding circuit having at least one primary winding; and

a secondary transformer winding circuit having at least one secondary winding coupled to the at least one primary winding and having plural controlled rectifiers, each having a parallel uncontrolled rectifier; and

a control circuit that controls the nonisolating switching regulator based on both a sensed voltage on the primary side of the power converter and a sensed current on the primary side of the power converter to control regulator DC output voltage without bridging an isolation barrier between the primary and secondary transformer winding circuits.

6. A DC/DC power converter as claimed in claim 5 wherein the sensed voltage is across an output filter of the nonisolating switching regulator.

7. A DC/DC power converter as claimed in claim 5 wherein the control circuit further comprises temperature compensation.

8. A DC/DC power converter as claimed in claim 5 wherein the nonisolating switching regulator includes a controlled rectifier.

9. A method of providing a DC output comprising:

regulating a DC input voltage to provide a nonisolated regulated DC output voltage;

from the nonisolated regulated DC output voltage, providing an isolated DC output voltage by applying power through at least one primary winding in a primary transformer winding circuit and at least one secondary winding in a secondary transformer winding circuit, the secondary transformer winding circuit having plural nonregulating controlled rectifiers, each having a parallel uncontrolled rectifier;

sensing a sensed voltage in the primary transformer winding circuit;

sensing a sensed current in the primary transformer winding circuit; and

controlling the regulating based on both the sensed voltage and the sensed current without bridging an isolation barrier between the primary and secondary transformer winding circuits.

10. A method as claimed in claim 9 wherein the regulation is through a nonisolating switching regulator and the sensed voltage is across an output filter of the nonisolating switching regulator.

11. A method as claimed in claim 9 wherein the controlling further comprises temperature compensation.

12. A method as claimed in claim 9 wherein the regulating is through a nonisolating switching regulator including a controlled rectifier.

13. A method of providing a DC output comprising:

regulating a DC input voltage to provide a nonisolated regulated DC output voltage;

from the nonisolated regulated DC output voltage, providing an isolated DC output voltage by applying power through at least one primary winding in a primary transformer winding circuit and at least one secondary winding in a secondary transformer winding circuit, the secondary transformer winding circuit having plural nonregulating controlled rectifiers, each having a parallel uncontrolled rectifier; and

controlling the regulating based on both a sensed voltage in the primary transformer winding circuit and a sensed current in the primary transformer winding circuit without bridging an isolation barrier between the primary and secondary transformer winding circuits.

14. A method as claimed in claim 13 wherein the regulating is through a switching regulator and the sensed voltage is across an output filter of the switching regulator.

15. A method as claimed in claim 13 wherein the control further comprises temperature compensation.

16. A method as claimed in claim 13 wherein the regulating is through a switching regulator including a controlled rectifier.