Method for sintering electrical bushings

• US 8,494,635 B2
• Filed: 02/01/2011
• Issued: 07/23/2013
• Est. Priority Date: 02/02/2010
• Status: Active Grant

• Current Assignee: Heraeus Deutschland GmbH & Co. KG (Heraeus Holding GMBH)
• Original Assignee: WC Heraeus GmbH (Heraeus Holding GMBH)
• Inventors: Troetzschel, Jens, Pavlovic, Goran, Manhardt, Harald, Wollenberg, Norbert, Guebler, Nicole
• Primary Examiner(s): Gedeon, Brian T
• Assistant Examiner(s): TEJANI, ANKIT D
• Application Number:
  US13/018,847
• Publication Number:
  US 20110190885A1
• Time in Patent Office: 903 Days
• Field of Search: None
• US Class Current: 607/37
• CPC Class Codes: A61F 2/02 Prostheses implantable into the body closure means for urethra or rectum or for artificial body openings therefor A61F2/0004
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: B28B 1/00 Producing shaped prefabricated articles from the material using presses B28B3/00; shaping on moving conveyors B28B5/00; producing tubular articles B28B21/00 ; producing articles with embedded elements B28B23/00
• CPC Class Codes: H01R 43/00 Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors of trolley lines B60M1/28
• CPC Class Codes: H02G 3/02 Details
• CPC Class Codes: H02G 3/18 providing line outlets
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

One aspect relates to a method for producing an electrical bushing for an implantable device, a corresponding electrical bushing, and a corresponding implantable device. The method according to one embodiment is characterized in that a green blank is produced and sintered from an electrically insulating base body green blank made of a ceramic slurry or powder and at least one electrically conductive bushing body green blank made of a cermet material. The at least one bushing body green blank is inserted into a bushing opening of the base body green blank to form a composite green blank, a shape of the at least one bushing body green blank and a shape of the at least one bushing opening are complementary to each other at least in sections thereof and prevent slippage of the bushing body green blank through the bushing opening. The composite green blank is sintered while applying a force that keeps the bodies together.

Claims

1. A method for producing an electrical bushing for an implantable device, whereby a composite green blank is produced and sintered from an electrically insulating base body green blank and at least one electrically conductive bushing body green blank, the method comprising:

forming the base body green blank from a ceramic slurry or a ceramic powder such as to have at least one bushing opening that extends through the base body green blank;

forming the at least one electrically conductive bushing body green blank from a cermet slurry, a cermet powder, a metal powder and/or a slurry made of a metal powder, whereby a shape of the at least one electrically conductive bushing body green blank and a shape of the at least one bushing opening are complementary to each other at least in sections thereof and prevent slippage of the electrically conductive bushing body green blank through the at least one bushing opening;

inserting the at least one electrically conductive bushing body green blank into the at least one bushing opening of the base body green blank to form the composite green blank; and

applying at least one force to the electrically conductive bushing body green blank and/or the base body green blank and sintering the composite green blank while applying the at least one force, whereby the at least one force is directed in a direction of a bracketing of the at least one bushing body green blank in the at least one bushing opening of the base body green blank.

2. The method according to claim 1, characterized in that the at least one force is provided as a weight force that acts on the composite green blank.

3. The method according to claim 2, characterized in that the weight force that acts on the composite green blank is generated by a weight being placed thereon.

4. The method according to claim 1, characterized in that, after completing the sintering, at least one surface of the electrical bushing is polished and contacted to a metallic pin or wire in at least one place of the surface at which the bushing body is arranged.

5. The method according to claim 1, characterized in that a wreath-shaped fringe body green blank having a receiving opening for the base body green blank into which the base body green blank is inserted in order to form the composite green blank is formed from a cermet slurry or a cermet powder, whereby an external shape of the base body green blank and a shape of the receiving opening of the fringe body green blank are complementary to each other, at least in sections thereof, and prevent slippage of the base body green blank through the receiving opening.

6. The method according to claim 5, characterized in that at least one force is applied to the fringe body green blank and/or the base body green blank and the composite green blank is sintered while applying the at least one force, whereby the at least one force is directed in the direction of a bracketing of the base body green blank in the receiving opening of the fringe body green blank.

7. The method according to claim 1, characterized in that one or more plies of transitional layers made of a cermet slurry and having a metal fraction that decreases from the bushing body green blank towards the base body green blank are arranged between the at least one bushing body green blank and the base body green blank.

8. The method according to claim 5, characterized in that one or more plies of transitional layers made of a cermet slurry or a cermet powder and having metal fractions that decrease from the fringe body green blank towards the base body green blank are arranged between the fringe body green blank and the base body green blank.

9. A method for producing an implantable device comprising:

forming an electrically insulating base body green blank from a ceramic slurry or a ceramic powder such as to have at least one bushing opening that extends through the base body green blank;

forming at least one electrically conductive bushing body green blank from a cermet slurry, a cermet powder, a metal powder and/or a slurry made of a metal powder, whereby a shape of the at least one electrically conductive bushing body green blank and a shape of the at least one bushing opening are complementary to each other at least in sections thereof and prevent slippage of the bushing body green blank through the bushing opening;

inserting the at least one bushing body green blank into the at least one bushing opening of the base body green blank to form a composite green blank; and

applying at least one force to the bushing body green blank and/or the base body green blank and sintering the composite green blank while applying the at least one force, whereby the at least one force is directed in a direction of a bracketing of the at least one bushing body green blank in the at least one bushing opening of the base body green blank.