Methods and devices for cutting tissue

• US 8,496,677 B2
• Filed: 12/02/2010
• Issued: 07/30/2013
• Est. Priority Date: 12/02/2009
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Zhang, Zhiyong, Rangwala, Hussain S., VanPelt, Robert Wayne Jr., Guggenheimer, Ethan Andrew, Whealon, William Joseph, Moberg, John Robert
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US12/958,488
• Publication Number:
  US 20110130777A1
• Time in Patent Office: 971 Days
• Field of Search: 606/158, 606/159, 606/167, 606/170, 606/171, 606/180, 606/198, 604/22
• US Class Current: 606/159
• CPC Class Codes: A61B 17/320758 with a rotating cutting instrument, e.g. motor driven A61B17/320725, A61B17/32075 and A61B17/320783 take precedence; for removing intra-ocular material A61F9/00763; endoscopic rotatable cutting instruments A61B17/32002
• CPC Class Codes: A61B 17/320783 through side-hole, e.g. sliding or rotating cutter inside catheter
• CPC Class Codes: A61B 2017/320775 Morcellators, impeller or propeller like means
• CPC Class Codes: A61B 2017/320791 with cutter extending outside the cutting window

Abstract

A catheter which includes a cutting element having one or more raised elements is provided. The cutting element has a cup-shaped surface at the distal end that may be smooth and continuous except for the raised elements. The raised elements have a surface that tends to direct cut particles of material towards one or more of the axis of rotation of the cutting element, the catheter axis, or a particle collection chamber. In further aspects of the invention, a cutting element oscillates in a direction roughly parallel to the axis of rotation of the cutting element.

Claims

1. An atherectomy catheter comprising:

a body having an opening;

a rotatable shaft coupled to the body;

a cutting element coupled to the rotatable shaft for rotating the cutting element about an axis of rotation, the cutting element having a cup-shaped surface and a cutting edge, the cup-shaped surface being configured to re-direct tissue cut by the cutting edge in a distal direction when the cup-shaped surface moves in the distal direction;

a tissue collection chamber coupled to the body and positioned distal to the cutting element; and

a raised element comprising first, second and third walls extending outwardly and distally from the cup-shaped surface of the cutting element, the raised element having a distal wall extending between distal edges of the first, second and third walls, a curved raised element cutting edge being formed at an intersection of the distal wall and the first wall, the raised element being configured to direct cut particles of material towards one or more of the axis of rotation of the cutting element, a catheter longitudinal axis, or the tissue collection chamber.

2. The atherectomy catheter of claim 1, wherein the raised element is configured to direct cut particles of material towards the axis of rotation of the cutting element.

3. The atherectomy catheter of claim 2, wherein the cutting edge is at a radially outer edge of the cutting element.

4. The atherectomy catheter of claim 1, wherein the first wall curves from a relatively tangential angle with the cutting edge at a radially outer edge of the cutting element to a relatively radial angle closer to the axis of rotation of the cutting element.

5. The atherectomy catheter of claim 4, wherein the distal wall extends from the curved raised element cutting edge to a second edge, the distal wall forming an angle of less than 90 degrees with respect to the axis of rotation of the cutting element.

6. The atherectomy catheter of claim 5, wherein the curved raised element cutting edge is more distal than the second edge.

7. The atherectomy catheter of claim 6, wherein a minimum radial distance between the curved raised element cutting edge and the cutting edge of the cutting element is less than a minimum radial distance between the second edge and the cutting edge of the cutting element.

8. The atherectomy catheter of claim 5, wherein an included angle between the first wall and the distal wall is an obtuse angle.

9. The atherectomy catheter of claim 3, wherein the raised element is recessed proximally from the cutting edge by a longitudinal distance.

10. The atherectomy catheter of claim 9, wherein the raised element is recessed proximally from the cutting edge by a longitudinal distance of 0.0010 to 0.0050 inch (0.0025 to 0.0127 cm).

11. The atherectomy catheter of claim 3, wherein the raised element is recessed from the cutting edge by a radial distance of 0.0010 to 0.0050 inch (0.0025 to 0.0127 cm).

12. The atherectomy catheter of claim 2, wherein the first wall is shaped to direct the cut particles of material towards the axis of rotation of the cutting element and wherein the first wall forms an acute angle with the cup-shaped surface to form an undercut.

13. The atherectomy catheter of claim 12, wherein the distal wall extends from the raised element cutting edge to a second edge, the distal wall forming an angle of less than 90 degrees with respect to the axis of rotation of the cutting element.

14. The atherectomy catheter of claim 13, wherein the raised element cutting edge is more distal than the second edge.

15. The atherectomy catheter of claim 14, wherein a minimum radial distance between the raised element cutting edge and the cutting edge of the cutting element is less than a minimum radial distance between the second edge and the cutting edge of the cutting element.

16. The atherectomy catheter of claim 1, wherein the cup-shaped surface of the cutting element is smooth and uninterrupted throughout at least 300 degrees when viewed along the axis of rotation of the cutting element.

17. The atherectomy catheter of claim 1, wherein the cup-shaped surface of the cutting element is smooth and uninterrupted for at least 90% of the surface area of the cutting element when viewed along the axis of rotation of the cutting element.

18. The atherectomy catheter of claim 1, wherein the cup-shaped surface of the cutting element has an outer radius when viewed along the axis of rotation of the cutting element, the cup-shaped surface being continuous and uninterrupted from the axis of rotation to at least half the distance to the outer radius.

19. The atherectomy catheter of claim 1 wherein the cup-shaped surface of the cutting element has a surface area, further comprising a plurality of raised elements, the plurality of raised elements altogether occupying less than 5% of the surface area of the cup-shaped surface when viewed along the axis of rotation of the cutting element, and the cup-shaped surface being smooth and uninterrupted for at least 90% of the surface area.

20. The atherectomy catheter of claim 1, wherein a plurality of raised elements extend outwardly from the cup-shaped surface, the plurality of raised elements being 2, 3, 4, 6, or 8 raised elements.

21. The atherectomy catheter of claim 1, wherein the cutting element is movable between a stored position and a cutting position relative to the opening.

22. The atherectomy catheter of claim 21, wherein the cutting element is moved between the stored position and the cutting position by sliding the cutting element against a cam surface.

23. The atherectomy catheter of claim 22, wherein a distal portion of the catheter relative to a proximal portion is deflected by sliding the cutting element against the cam surface.

24. The atherectomy catheter of claim 1, wherein the cutting element is configured to oscillate in a direction substantially parallel to the axis of rotation of the cutting element.