Long range travel MEMS actuator

• US 8,497,619 B2
• Filed: 04/16/2010
• Issued: 07/30/2013
• Est. Priority Date: 04/17/2009
• Status: Active Grant

• Current Assignee: Si-Ware Systems
• Original Assignee: Si-Ware Systems
• Inventors: Medhat, Mostafa, Nada, Yasseen, Mortada, Bassem, Saadany, Bassam A.
• Primary Examiner(s): Nguyen, Tran
• Assistant Examiner(s): GONZALEZ QUINONES, JOSE A
• Application Number:
  US12/761,621
• Publication Number:
  US 20100264777A1
• Time in Patent Office: 1,201 Days
• Field of Search: 310/300, 310/308, 310/309, 318/116, 385/18, 361/283.1
• US Class Current: 310/309
• CPC Class Codes: B81B 2201/033 Comb drives
• CPC Class Codes: B81B 2203/0136 Comb structures
• CPC Class Codes: B81B 2203/051 Translation according to an axis parallel to the substrate
• CPC Class Codes: B81B 3/0037 For increasing stroke, i.e. achieve large displacement of actuated parts
• CPC Class Codes: B81B 3/0051 For defining the movement, i.e. structures that guide or limit the movement of an element mechanical arrangements for preventing or damping vibration or shock H01H3/60
• CPC Class Codes: H02N 1/008 Laterally driven motors, e.g. of the comb-drive type
• CPC Class Codes: Y10T 74/20558 Variable output force

Abstract

An electrostatic comb drive actuator for a MEMS device includes a flexure spring assembly and first and second comb drive assemblies, each coupled to the flexure spring assembly on opposing sides thereof. Each of the first and second comb assemblies includes fixed comb drive fingers and moveable comb drive fingers coupled to the flexure spring assembly and extending towards the fixed comb drive fingers. The comb drive fingers are divided equally between the first and second comb drive assemblies and placed symmetrically about a symmetry axis of the flexure spring assembly. When electrically energized, the moveable comb drive fingers of both the first and second comb drive assemblies simultaneously move towards the fixed comb drive fingers of the first and second comb drive assemblies.

Claims

1. An electrostatic comb drive actuator for a Micro Electro-Mechanical System (MEMS) device, comprising:

a flexure spring assembly; and

first and second comb drive assemblies, each coupled to the flexure spring assembly on opposing sides thereof, each of the first and second comb assemblies including;

a fixed comb drive member having an elongate member with comb drive fingers extending from one side thereof; and

a moveable comb drive member having a center beam coupled to the flexure spring assembly and comb drive fingers extending from one side of the center beam towards the comb drive fingers of the fixed comb drive member;

wherein the moveable comb drive member is moveable between a first position in which the comb drive fingers of the moveable comb drive member and the fixed comb drive member are partially overlapped and a second position in which the comb drive fingers of the moveable comb drive member and the fixed comb drive member are interdigitated to cause a displacement of the flexure spring assembly;

wherein the comb drive fingers are divided equally between the first and second comb drive assemblies and placed symmetrically about a symmetry axis of the flexure spring assembly perpendicular to a direction of motion of the moveable comb drive member; and

wherein the first and second comb drive assemblies when electrically energized contribute electrostatic force in the same direction of motion such that the comb drive fingers of the moveable comb drive members of both the first and second comb drive assemblies simultaneously move towards the comb drive fingers of the respective fixed comb drive members of the first and second comb drive assemblies.

2. The electrostatic comb drive actuator of claim 1, wherein each of the first and second comb drive assemblies further includes:

first and second fixed comb drive members, each of the first and second comb drive members having a respective elongate member with respective comb drive fingers extending from one side thereof; and

the moveable comb drive member includes two sets of comb drive fingers extending in opposite directions from the center beam towards the comb drive fingers of each of the first and second fixed comb drive members;

wherein the moveable comb drive member is moveable between the first position in which the comb drive fingers of the moveable comb drive member, the first fixed comb drive member and the second fixed comb drive member are partially overlapped, the second position in which the comb drive fingers of the first fixed comb drive member and one of the sets of the moveable comb drive member are interdigitated and a third position in which the comb drive fingers of the second fixed comb drive member and the other of the sets of the moveable comb drive member are interdigitated.

3. The electrostatic comb drive actuator of claim 2, wherein, in the second position, there is no overlap between the comb drive fingers of the second fixed comb drive member and the moveable comb drive member.

4. The electrostatic comb drive actuator of claim 2, wherein, in the third position, there is no overlap between the comb drive fingers of the first fixed comb drive member and the moveable comb drive member.

5. The electrostatic comb drive actuator of claim 1, wherein a moment around a center of the flexure spring assembly is canceled when an electrostatic force perpendicular to the direction of motion of the moveable comb drive member on each of the first and second comb drive assemblies is in a same direction.

6. The electrostatic comb drive actuator of claim 5, wherein a displacement of the comb drive fingers of the moveable comb drive member in the direction perpendicular to the direction of motion of the moveable comb drive member is canceled when the electrostatic force on each of the first and second comb drive assemblies is in opposite directions.

7. The electrostatic comb drive actuator of claim 5, wherein a displacement of the comb drive fingers of the moveable comb drive member in the direction perpendicular to the direction of motion of the moveable comb drive member is minimized on the first comb drive assembly when the electrostatic force on the second comb drive assembly is greater than the electrostatic force on the first comb drive assembly.

8. A Micro Electro-Mechanical System (MEMS) device, comprising:

an electrostatic comb drive actuator including;

a flexure spring assembly; and

first and second comb drive assemblies, each coupled to the flexure spring assembly on opposing sides thereof, each of the first and second comb assemblies including;

a fixed comb drive member having an elongate member with comb drive fingers extending from one side thereof; and

a moveable comb drive member having a center beam coupled to the flexure spring assembly and comb drive fingers extending from one side of the center beam towards the comb drive fingers of the fixed comb drive member;

wherein the moveable comb drive member is moveable between a first position in which the comb drive fingers of the moveable comb drive member and the fixed comb drive member are partially overlapped and a second position in which the comb drive fingers of the moveable comb drive member and the fixed comb drive member are interdigitated to cause a displacement of the flexure spring member;

wherein the comb drive fingers are divided equally between the first and second comb drive assemblies and placed symmetrically about a symmetry axis of the flexure spring assembly perpendicular to a direction of motion of the moveable comb drive member; and

wherein the first and second comb drive assemblies when electrically energized contribute electrostatic force in the same direction of motion such that the comb drive fingers of the moveable comb drive members of both the first and second comb drive assemblies simultaneously move towards the comb drive fingers of the respective fixed comb drive members of the first and second comb drive assemblies;

a displacement multiplier coupled to the flexure spring assembly of the electrostatic comb drive actuator, the displacement multiplier including;

a pair of springs symmetrical about a central axis of the displacement multiplier parallel to a direction of force applied by the electrostatic comb drive actuator to the displacement multiplier as a result of the displacement of the flexure spring assembly, each of the springs being stiff in the direction of the force and compliant in a direction perpendicular to the direction of the force;

a pair of angled beam members symmetrical about the central axis and each having a first end coupled to a corresponding one of the pair of springs;

a pair of pivots symmetrical about the central axis and each coupled to a corresponding one of the pair of angled beam members at a respective pivot point to allow rotation of the pair of angled beam members in response to motion of the pair of springs;

a first pair of hinges symmetrical about the central axis and each coupled to a second end of a corresponding one of the pair of angled beam members;

a pair of rigid body members symmetrical about the central axis and each having a first end coupled to a corresponding one of the first pair of hinges; and

a second pair of hinges symmetrical about the central axis and each coupled to a second end of a corresponding one of the pair of rigid body members, the first and second pairs of hinges allowing rotation of the pair of rigid body members in response to motion of the pair of springs; and

a MEMS moveable element coupled between the second pair of hinges;

wherein the force applied by the electrostatic comb drive actuator on the displacement multiplier causes an amplified displacement of the MEMS moveable element with respect to the displacement of the flexure spring assembly.

9. The MEMS device of claim 8, wherein each of the first and second comb drive assemblies further includes:

first and second fixed comb drive members, each of the first and second comb drive members having a respective elongate member with respective comb drive fingers extending from one side thereof; and

the moveable comb drive member includes two sets of comb drive fingers extending in opposite directions from the center beam towards the comb drive fingers of each of the first and second fixed comb drive members;

wherein the moveable comb drive member is moveable between the first position in which the comb drive fingers of the moveable comb drive member, the first comb drive member and the second comb drive member are partially overlapped, the second position in which the comb drive fingers of the first fixed comb drive member and one of the sets of the moveable comb drive member are interdigitated and a third position in which the comb drive fingers of the second fixed comb drive member and the other of the sets of the moveable comb drive member are interdigitated.

10. The MEMS device of claim 9, wherein in the second position, there is no overlap between the comb drive fingers of the second fixed comb drive member and the moveable comb drive member.

11. The MEMS device of claim 9, wherein, in the third position, there is no overlap between the comb drive fingers of the first fixed comb drive member and the moveable comb drive member.

12. The MEMS device of claim 8, wherein each of the springs is a compliant structure forming a V-shaped beam.

13. The MEMS device of claim 8, wherein each of the pivots is a compliant structure forming a cantilever beam.

14. The MEMS device of claim 8, wherein each of the hinges is a compliant structure forming an S-shape beam.

15. The MEMS device of claim 8, wherein corresponding ones of the first and second pair of hinges and the corresponding rigid body member therebetween form respective rotational joint systems in which motion in a direction perpendicular to the direction of motion of the electrostatic comb-drive actuator is magnified and transformed to the direction of motion of the MEMS element.

16. The MEMS device of claim 15, wherein corresponding ones of the pair of springs, the pair of pivots and the pair of angled beam members form respective lever systems, wherein the lever systems and the rotational joint systems are placed symmetrically around the symmetrical axis to transform rotation motion into translational motion corresponding to the direction of motion of the MEMS element.

17. The MEMS device of claim 8, further comprising:

at least one additional electrostatic comb-drive actuator coupled to the displacement multiplier.

18. A displacement multiplier for use within a Micro Electro-Mechanical System (MEMS) device, comprising:

a pair of springs symmetrical about a central axis of the displacement multiplier parallel to a direction of a force applied to the displacement multiplier, each of the springs being stiff in the direction of the force and compliant in a direction perpendicular to the direction of the force;

a pair of angled beam members symmetrical about the central axis and each having a first end coupled to a corresponding one of the pair of springs;

a pair of pivots symmetrical about the central axis and each coupled to a corresponding one of the pair of angled beam members at a respective pivot point to allow rotation of the pair of angled beam members in response to motion of the pair of springs;

a first pair of hinges symmetrical about the central axis and each coupled to a second end of a corresponding one of the pair of angled beam members;

a pair of rigid body members symmetrical about the central axis and each having a first end coupled to a corresponding one of the first pair of hinges; and

a second pair of hinges symmetrical about the central axis and each coupled to a second end of a corresponding one of the pair of rigid body members, the first and second pairs of hinges allowing rotation of the pair of rigid body members in response to motion of the pair of springs.

19. The displacement multiplier of claim 18, wherein each of the springs is a compliant structure forming a U-shaped beam.

20. The displacement multiplier of claim 18, wherein each of the pivots is a compliant structure forming a cantilever beam.

21. The displacement multiplier of claim 18, wherein each of the hinges is a compliant structure forming an S-shape beam.

22. The displacement multiplier of claim 18, wherein corresponding ones of the pair of springs, the pair of angled beam members and the pair of pivots form respective leverage mechanisms that magnify an input displacement associated with the force applied to the displacement multiplier.

23. The displacement multiplier of claim 18, wherein corresponding ones of the first and second pair of hinges and the corresponding rigid body member therebetween form respective rotational joint systems in which motion in a direction perpendicular to the direction of motion of the electrostatic comb-drive actuator is magnified and transformed to a direction of motion of a MEMS element coupled between the second pair of hinges.

24. The displacement multiplier of claim 23, wherein corresponding ones of the pair of springs, the pair of pivots and the pair of angled beam members form respective lever systems, wherein the lever systems and the rotational joint systems are placed symmetrically around the symmetrical axis to transform rotation motion into translational motion corresponding to the direction of motion of the MEMS element.