AC-DC converter and compressor driving apparatus and air conditioning apparatus using the same

• US 8,498,136 B2
• Filed: 08/29/2007
• Issued: 07/30/2013
• Est. Priority Date: 08/29/2007
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Shinomoto, Yosuke, Sakanobe, Kazunori, Takahara, Hideki, Kawasaki, Isao, Azuma, Satoshi
• Primary Examiner(s): Tran, Nguyen
• Application Number:
  US12/673,668
• Publication Number:
  US 20110019452A1
• Time in Patent Office: 2,162 Days
• Field of Search: 363/35, 363/36, 363/37, 363/108, 363/114, 363/125, 363/126, 363/127
• US Class Current: 363/125
• CPC Class Codes: H02M 1/4208 Arrangements for improving power factor of AC input
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An AC-DC converter is provided which suppresses a harmonic current and improves power factor at low cost. Such an AC-DC converter includes a rectifier connected to an AC power supply via a reactor, capacitors connected in series across the output terminals of the rectifier, a first bidirectional switch having one end connected to one input terminal of the rectifier and the other end connected to a connecting point of capacitors, a second bidirectional switch having one end connected to the other input terminal of the rectifier and the other end connected to the other end of the first bidirectional switch, and a control circuit for actuating the first and second bidirectional switches during a half cycle of the AC power supply so as to control a voltage inputted to the rectifier to a desired output voltage.

Claims

1. An AC-DC converter comprising:

a rectifier connected to an AC power supply via a reactor;

a plurality of capacitors connected in series across output terminals of the rectifier;

a first bidirectional switch having one end connected to one input terminal of the rectifier and another end connected to a connecting point between a plurality of capacitors;

a second bidirectional switch having one end connected to the other input terminal of the rectifier and another end connected to the other end of the first bidirectional switch;

a normally closed third bidirectional switch inserted between the connecting point of the other end between the first and second bidirectional switches and a connecting point between the plurality of capacitors; and

control means for actuating the first and second bidirectional switches during a half cycle of the AC power supply so as to control a voltage input to the rectifier to obtain a desired value of an output voltage.

2. The AC-DC converter of claim 1, wherein the control means actuates the first and second bidirectional switches using an actuation signal such that a voltage across the input terminals of the rectifier has a sinusoidal waveform.

3. The AC-DC converter of claim 1, wherein the control means actuates the first and second bidirectional switches so as to control at least one of an amplitude and a phase difference of a voltage across the input terminals of the rectifier.

4. The AC-DC converter of claim 1, wherein the control means actuates the first and second bidirectional switches using actuation signals subjected to PWM, respectively.

5. The AC-DC converter of claim 4, wherein each actuation signal that has been subjected to PWM and generated by the control means is alternately switched for each predetermined phase angle of the AC power supply for actuating the first and second bidirectional switches.

6. The AC-DC converter of claim 4, wherein the control means further performs pulse-density modulation (PDM) on the actuation signal subjected to PWM for actuating the first and second bidirectional switches.

8. The AC-DC converter of claim 4, wherein a carrier frequency of the PWM is 5 kHz or less.

9. The AC-DC converter of claim 1, wherein the control means generates an actuation signal for the first and second bidirectional switches using PDM.

10. The AC-DC converter of claim 1, the control means comprising:

a full-wave rectification mode in which both the first and second bidirectional switches are turned off;

a first voltage doubler rectification mode in which the first bidirectional switch is turned on and the second bidirectional switch is turned off;

a second voltage doubler rectification mode in which the first bidirectional switch is turned off and the second bidirectional switch is turned on; and

a power supply short-circuiting mode in which both the first and second bidirectional switches are turned on,

wherein all of the four modes occur during a half cycle of an AC power supply.

11. The AC-DC converter of claim 10, wherein the control means controls the first voltage doubler rectification mode and the second voltage doubler rectification mode so that an occurrence ratio becomes uniform during the same polarity of the AC power supply.

12. The AC-DC converter of claim 10, wherein the control means controls the first voltage doubler rectification mode and the second voltage doubler rectification mode so that the occurrence ratio becomes uniform during the different polarities of the AC power supply from each other.

13. The AC-DC converter of claim 10, wherein the control means controls the first voltage doubler rectification mode and the second voltage doubler rectification mode so that they alternate.

14. The AC-DC converter of claim 10, further comprising a voltage detector for detecting each voltage across the plurality of capacitors, wherein the control means controls an occurrence ratio of the first voltage doubler rectification mode and the second voltage doubler rectification mode so that a difference between voltages across the plurality of capacitors detected by the voltage detector becomes small.

16. The AC-DC converter of claim 1, wherein the control means actuates the first and second bidirectional switches so as to obtain a desired value of the output voltage according to an output power or an input current.

17. The AC-DC converter of claim 1, wherein the control means actuates the first and second bidirectional switches during a half cycle of an AC power supply so as to obtain a desired value of the output voltage and turns off the third bidirectional switch when the output voltage exceeds a predetermined value.

18. The AC-DC converter of claim 1, wherein the control means forcibly turns off the first and second bidirectional switches when the output voltage exceeds a predetermined first voltage level and turns off the third bidirectional switch when the output voltage exceeds a second voltage level set at a level higher than the first voltage level.

19. The AC-DC converter of claim 1, further comprising a fuse inserted between the input terminals of the rectifier, wherein the control means forcibly turns off the first and second bidirectional switches when the output voltage exceeds the predetermined first voltage level, turns off the third bidirectional switch when the output voltage exceeds the second voltage level set at a level higher than the first voltage level, and forcibly turns on the first and second bidirectional switches when the output voltage exceeds the third voltage level set at a level higher than the second voltage level to blow the fuse.

20. The AC-DC converter of claim 1, further comprising a smoothing capacitor connected in parallel with the plurality of capacitors.

21. The AC-DC converter of claim 1, further comprising a voltage dividing circuit connected in parallel with the plurality of capacitors.

22. The AC-DC converter of claim 1, wherein the reactor is implemented as a plurality of reactors that are connected to each input terminal of the rectifier, respectively.

23. The AC-DC converter of claim 1, wherein the reactor has a resin component inserted into a magnetic flux gap for suppression of an electromagnetic noise.

24. The AC-DC converter of claim 1, wherein the first and second bidirectional switches are composed of at least a diode rectifier and a switching element.

25. The AC-DC converter of claim 1, the first and second bidirectional switches include a first switching element and a first diode connected in series for passing a current in one direction and a second switching element and a second diode connected in series for passing the current in the reverse direction.

26. A compressor driving apparatus, comprising:

the AC-DC converter of claim 1,

an inverter having a compressor motor connected to output terminal thereof, which converts a DC electrical power from the AC-DC converter into an AC electrical power.

27. The compressor driving apparatus of claim 26, wherein the control means of the AC-DC converter is provided with a control mode for actuating at least one of a first bidirectional switch or a second bidirectional switch once to several times during a half cycle of a power supply and switches to the control mode according to the speed of the motor or a motor input.

28. An air conditioning apparatus having a refrigerant circulated by the compressor driving apparatus of claim 26.

7. An AC-DC converter, comprising

a rectifier connected to an AC power supply via reactor;

a plurality of capacitors connected in series across output terminals of the rectifier;

a first bidirectional switch having one end connected to one input terminal of the rectifier and another end connected to a connecting point between a plurality of capacitors;

a second bidirectional switch having one end connected to the other input terminal of the rectifier and another end connected to the other end of the first bidirectional switch; and

control means for actuating the first and second bidirectional switches during a half cycle of the AC power supply so as to control a voltage input to the rectifier to obtain a desired value of an output voltage,

wherein the control means reallocates the actuation signal subjected to PWM according to an occurrence ratio for each predetermined phase angle for reducing the number of actuations of the first and second bidirectional switches.

15. An AC-DC converter comprising:

a rectifier connected to an AC power supply via a reactor;

a plurality of capacitors connected in series across output terminals of the rectifier;

a voltage detector for detecting a voltage across the capacitor connected to a negative terminal side of the rectifier;

a first bidirectional switch having one end connected to one input terminal of the rectifier and another end connected to a connecting point between a plurality of capacitors;

a second bidirectional switch having one end connected to the other input terminal of the rectifier and another end connected to the other end of the first bidirectional switch; and

control means for actuating the first and second bidirectional switches during a half cycle of the AC power supply so as to control a voltage input to the rectifier to obtain a desired value of an output voltage,

wherein the control means causes each of the following four modes to occur during a half cycle of an AC power supply;

a full-wave rectification mode in which both the first and second bidirectional switches are turned off,

a first voltage doubler rectification mode in which the first bidirectional switch is turned on and the second bidirectional switch is turned off,

a second voltage doubler rectification mode in which the first bidirectional switch is turned off and the second bidirectional switch is turned on, and

a power supply short-circuiting mode in which both the first and second bidirectional switches are turned on, and

calculates a voltage across the other capacitor from the voltage across the capacitor detected by the voltage detector and the output voltage and controls an occurrence ratio of the first voltage doubler rectification mode and the second voltage doubler rectification mode so that these voltage differences across capacitors become small.