System and method for creating customized products

• US 8,498,730 B2
• Filed: 03/21/2011
• Issued: 07/30/2013
• Est. Priority Date: 03/19/2010
• Status: Active Grant

• Current Assignee: Jostens Incorporated (Newell Brands Inc.)
• Original Assignee: Jostens Incorporated (Newell Brands Inc.)
• Inventors: Henry, James (Bobby)
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): Norton, Jennifer L
• Application Number:
  US13/052,944
• Publication Number:
  US 20110231004A1
• Time in Patent Office: 862 Days
• Field of Search: 700/95, 700/96, 700/115, 700/124, 206/232, 206/424, 206/459.1, 206/459.5, 281/15.1, 281/21.1, 281/29, 281/42, 283/67, 283/70, 283/72, 283/81, 283/63.1, 283/64, 340/572.7, 412/1, 412/4
• US Class Current: 700/115
• CPC Class Codes: B42C 19/02 starting with single sheets
• CPC Class Codes: B42D 3/02 made of special materials covers of loose-leaf binders made of special materials B42F13/0013
• CPC Class Codes: G05B 19/4183 characterised by data acquisition, e.g. workpiece identification
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: G09F 3/02 Forms or constructions layered products B32B
• CPC Class Codes: H04W 4/18 Information format or content conversion, e.g. adaptation by the network of the transmitted or received information for the purpose of wireless delivery to users or terminals

Abstract

The present invention relates to a system and method for creating customized products using a product identification device. In some embodiments, the process involves receiving an aggregate order for yearbooks, creating a master list associated with the aggregate order and including single orders, associating at least one number with each single order, manufacturing a first portion of a yearbook for each single order with a first identifier associated with that portion and also being associated with the at least one number, manufacturing a second portion of the yearbook for the single order with a second identifier associated with that portion and also being associated with the at least one number, and combining the first portion with the second portion.

Claims

1. A method for creating a customized product comprising:

receiving an aggregate order for yearbooks;

creating a master list associated with the aggregate order and including single orders, associating at least one number with each single order;

manufacturing in a process a book block of a yearbook for each single order, where a bar code is attached to the book block to identify the book block and associate the book block with the at least one number, wherein the bar code is associated with a first processing portion of the manufacturing process of the book block and a RFID is then attached to the book block to identify the book block and associate the book block with the at least one number, wherein the RFID is associated with a second processing portion of the manufacturing process of the book block;

manufacturing in a process a cover of the yearbook for the single order, where a bar code is attached to the cover to identify the cover and associate the cover with the at least one number, wherein the bar code is associated with a first processing portion of the manufacturing process of the cover and a RFID is then attached to the cover to identify the cover and associate the cover with the at least one number, wherein the RFID is associated a second processing portion of the manufacturing process of the cover; and

combining the manufactured book block and cover.

2. The method of claim 1, wherein the at least one number comprises a sequence number and may be used to ensure the book block and/or the cover are in order in the manufacturing process.

3. The method of claim 1, wherein the RFID includes a RFID tracking number associated with the at least one number.

4. A method of creating a customized product including a first portion and a second portion, the method comprising:

processing an order for the customized product;

associating an order number with the order;

associating a first and second tracking number with the order number;

manufacturing in a process a book block of the customized product, wherein a bar code is attached to the book block to identify the book block and associate the book block with the first tracking number, wherein the bar code is associated with a first processing portion of the manufacturing process of the book block and a RFID is then attached to the book block to identify the book block and associate the book block with the first tracking number, wherein the RFID is associated with a second processing portion of the manufacturing process of the book block;

manufacturing in a process a cover of the customized product, wherein a bar code is attached to the cover to identify the cover and associate the cover with the second tracking number, wherein the bar code is associated with a first processing portion of the manufacturing process of the cover and a RFID is then attached to the cover to identify the cover and associate the cover with the second tracking number, wherein the RFID is associated with a second processing portion of the manufacturing process of the cover; and

combining the manufactured book block and cover.

5. The method of claim 4, wherein the second processing portion of the manufacturing process includes combining the cover and the book block.

6. The method of claim 4, wherein manufacturing the book block and manufacturing the cover includes tracking progress of the book block and the cover by reading the tracking numbers using machine readers.

7. The method of claim 6, wherein manufacturing may be halted when reading by the machine readers establishes an error.

8. The method of claim 7, wherein the error is a sequence error.

9. The method of claim 4, wherein the first tracking number and the second tracking number are the same.