Circuits and methods for protection of battery modules

• US 8,502,503 B2
• Filed: 12/16/2009
• Issued: 08/06/2013
• Est. Priority Date: 12/18/2008
• Status: Active Grant

• Current Assignee: O2 Micro International Limited (O2 Micro Incorporated)
• Original Assignee: O2 Micro International Limited (O2 Micro Incorporated)
• Inventors: Densham, William
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): BOATENG, ALEXIS ASIEDUA
• Application Number:
  US12/639,908
• Publication Number:
  US 20100157495A1
• Time in Patent Office: 1,329 Days
• Field of Search: 320/134, 320/135, 320/136, 320/116, 320/119, 320/128, 320/120, 320/121, 320/122, 320/137, 320/148, 320/149, 320/156
• US Class Current: 320/122
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 50/574 Devices or arrangements for the interruption of current
• CPC Class Codes: H02H 9/041 using a short-circuiting device
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0029 with safety or protection devices or circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A circuit includes multiple battery modules and protection circuits respectively coupled to the battery modules. Each protection circuit includes a controller and a shunt circuit. The controller is coupled to one of the battery modules and detects a fault associated with the battery module. The shunt circuit is coupled to the battery module and the controller, and shunts a current around the battery module if the fault associated with the battery module is detected by the controller.

Claims

1. A circuit comprising:

a plurality of battery modules; and

a plurality of protection circuits coupled to said battery modules respectively, said protection circuits each comprising;

a controller coupled to a battery module of said battery modules and operable for detecting a fault associated with said battery module; and

a shunt circuit coupled to said battery module and said controller and operable for shunting a current around said battery module if said fault associated with said battery module is detected by said controller, wherein said current flows from a negative terminal of said battery module to a positive terminal of said battery module through said shunt circuit if said fault occurs during a discharging process of said battery modules, and wherein said current flows from said positive terminal of said battery module to said negative terminal of said battery module through said shunt circuit if said fault occurs during a charging process of said battery modules.

2. The circuit of claim 1, wherein said controller comprises a voltage detector coupled to said battery module and operable for detecting a module voltage across said battery module and for comparing said module voltage with a voltage threshold to determine presence of said fault.

3. The circuit of claim 1 herein said controller comprises a voltage change rate detector coupled to said battery module and operable for detecting a voltage change rate of a module voltage across said battery module to determine presence of said fault.

4. The circuit of claim 1, wherein said circuit is operable for detecting a status of said battery module and for identifying said battery module as a fault battery module based on said status.

5. The circuit of claim 1, wherein said battery modules are coupled in series, and wherein said fault comprises an open circuited condition in the series-coupled battery modules.

6. The circuit of claim 1, wherein if said fault associated with said battery module is detected by said controller, said battery module is shorted out by said shunt circuit.

7. The circuit of claim 1, wherein said shunt circuit comprises a bidirectional current path.

8. The circuit of claim 7, wherein said bidirectional current path comprises a first switch and a second switch coupled in series, a first diode coupled in parallel with said first switch, and a second diode coupled in parallel with said second switch,

wherein if said fault occurs during said discharging process, said first switch is off, said second switch is on, and said current flows through said first diode and said second switch,

and wherein if said fault occurs during said charging process, said first switch is on, said second switch is off, and said current flows through said second diode and said first switch.

9. The circuit of claim 7, wherein said bidirectional current path is selected from the group consisting of a silicon-controlled rectifier (SCR) and a triode alternating current (TRIAC) switch.

10. A method, implemented on a circuit having a plurality of battery modules, and a plurality of protection circuits coupled to said battery modules respectively, said protection circuits each comprising a controller coupled to a battery module of said battery modules, and comprising a shunt circuit coupled to said battery module and said controller, said method comprising:

detecting, using said controller, a fault associated with said battery module; and

shunting, using said shunt circuit, a current around said battery module if said fault associated with said battery module is detected by said controller, wherein said shunting comprises;

controlling said current to flow from a negative terminal of said battery module to a positive terminal of said battery module through said shunt circuit if said fault occurs during a discharging process of said battery modules; and

controlling said current to flow from said positive terminal of said battery module to said negative terminal of said battery module through said shunt circuit if said fault occurs during a charging process of said battery modules.

11. The method of claim 10, wherein said detecting of aid fault comprises:

detecting a module voltage across said battery module; and

comparing said module voltage with a voltage threshold to determine presence of said fault.

12. The method of claim 10, wherein said detecting of said fault comprises:

detecting a voltage change rate of a module voltage across said battery module to determine presence of said fault.

13. The method of claim 10, wherein said battery modules are coupled in series, and wherein said fault comprises an open circuited condition in the series-coupled battery modules.

14. A circuit comprising:

a battery pack having a plurality of battery modules;

a plurality of shunt circuits coupled to said battery modules, respectively; and

control circuitry coupled to said battery modules and said shunt circuits, and operable for detecting a fault and controlling a shunt circuit to shunt a current around a battery module if said fault occurs in said battery module,

wherein said current flows from a negative terminal of said battery module to ,a positive terminal of said battery module through said shunt circuit if said fault occurs during a discharging process of said battery pack, and wherein said current flows from said positive terminal of said battery module to said negative terminal of said battery module through said shunt circuit if said fault occurs during a charging process of said battery pack.

15. The circuit of claim 14, wherein said control circuitry is operable for detecting a module voltage across said battery module and for comparing said module voltage with a voltage threshold to determine presence of said fault.

16. The circuit of claim 14, wherein said control circuitry is operable for detecting a voltage change rate of a module voltage across said battery module to determine presence of said fault.

17. The circuit of claim 14, wherein said battery modules are coupled in Series, and wherein said fault comprises an open circuited condition in the series-coupled battery modules.

18. The circuit of claim 14, wherein said hunt circuit comprises a bidirectional current path.

19. The circuit of claim 14, wherein said bidirectional current path comprises a first switch and a second switch coupled in series, a first diode coupled in parallel with said first switch, and a second diode coupled in parallel with said second switch,

wherein if said fault occurs during said discharging process, said first switch is off, said second switch is on, and said current flows though said first diode and said second switch,

and wherein if said fault occurs during said charging process, said first switch is on, said second switch is off, and said current flows through said second diode and said first switch.

20. The circuit of claim 14, wherein said bidirectional current path is selected from the group consisting of a silicon-controlled rectifier (SCR) and a triode alternating current (TRIAL) switch.