Model-based battery fuel gauges and methods

• US 8,502,504 B1
• Filed: 02/17/2011
• Issued: 08/06/2013
• Est. Priority Date: 12/13/2006
• Status: Active Grant

• Current Assignee: Maxim Integrated Products, Inc. (Analog Devices, Inc.)
• Original Assignee: Maxim Integrated Products, Inc. (Analog Devices, Inc.)
• Inventors: Wortham, Jason Allen
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): PIGGUSH, AARON C
• Application Number:
  US13/030,051
• Time in Patent Office: 901 Days
• Field of Search: 320/132, 320/136, 320/162, 324/427
• US Class Current: 320/132
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Model-based battery fuel gauges that connect across a rechargeable battery and track the per-cent state of charge of the battery. The model based fuel gauges provide a measure of the open terminal voltage of a battery, even when the battery is powering a load, to provide the state of charge information. Analog and digital implementations of the battery model fuel gauges may be used, and incorporated into a battery powered device in various ways, including constantly powered implementations and implementations that are turned on and off with the battery powered device. Various exemplary embodiments are disclosed.

Claims

1. A monitor for monitoring the state of charge of a battery, including when delivering current to a load on the battery, comprising:

an analog to digital converter for coupling to terminals of a battery;

a digital circuit modeling the battery and its dynamic electrical characteristics, the digital circuit estimating the open circuit voltage of the battery by repeatedly calculating the open circuit voltage of the battery using a resistor—

capacitor (RC) battery model, and determining the state of charge of the battery from the estimated open circuit voltage without using a measure of the current delivered to the load from the battery.

2. The monitor of claim 1 wherein the digital circuit includes a lookup table storing information regarding the variation of a capacitance of the capacitor with open circuit voltage for use in updating the calculation of open circuit voltage.

3. The monitor of claim 2 wherein in the lookup table, the range of the open circuit voltage of the battery is divided into a plurality of segments, and wherein the value of the capacitor in the battery model is assumed constant for each individual segment, and varies from at least one segment to an adjacent segment.

4. The monitor of claim 3 wherein the value of the capacitor in the battery model for each segment is approximately proportional to the inverse of the average rate of change of the open circuit voltage of the battery per amp-hour of current withdrawn from the battery for the open circuit voltage range of the respective segment.

5. The monitor of claim 1 wherein the monitor is disposed within a device to be powered by a battery, and the monitor is connected to terminals to be connected to a battery so that the monitor will be connected to the battery whenever the battery is in the device, whether the device is turned on or not.

6. The monitor of claim 1 wherein the monitor is configured to initially set the voltage on a capacitor in the model to the terminal voltage of the battery.

7. The monitor of claim 1 wherein the digital circuit includes a lookup table to convert estimated open circuit voltage to state of charge of the battery.

8. The monitor of claim 1 wherein the digital circuit comprises a logic filter.

9. The monitor of claim 1 wherein the digital circuit is a processor operating under program control.

10. A non-transitory machine readable medium containing executable computer program instructions which when executed by a data processing system cause said system to perform a method of monitoring the state of charge of a battery, whether or not the battery is delivering current to a load, the method comprising:

repeatedly receiving the terminal voltage on the battery in digital form from an ADC;

repeatedly estimating the open circuit voltage of the battery by combining an estimated open circuit voltage with a present terminal voltage to obtain an updated estimate of open circuit voltage using a predetermined dynamic electrical model of the battery; and

,

repeatedly determining the state of charge of the battery from the estimated open circuit voltages without using a measure of the current delivered to the load by the battery.

11. The machine readable medium of claim 10 wherein the predetermined dynamic electrical model of the battery models the battery as a resistor-capacitor (RC) network.

12. The machine readable medium of claim 11 wherein the machine readable medium includes a lookup table storing information regarding the variation of a capacitance of the capacitor with open circuit voltage, wherein each updated estimate of the open circuit voltage is determined using information from the lookup table to account for the variation in capacitance with open circuit voltage of the battery.

13. The machine readable medium of claim 12 wherein in the lookup table, the range of the open circuit voltage of the battery is divided into a plurality of segments, and wherein the value of the capacitor in the battery model is assumed constant for each individual segment, and varies from at least one segment to an adjacent segment.

14. The machine readable medium of claim 13 wherein the value of the capacitor in the battery model for each segment is approximately proportional to the inverse of the average rate of change of the open circuit voltage of the battery per amp-hour of current withdrawn from the battery for the open circuit voltage range of the respective segment.

15. The machine readable medium of claim 11 wherein the machine readable medium initially sets the voltage on a capacitor in the battery model to the terminal voltage of the battery.

16. The machine readable medium of claim 11 wherein the machine readable medium includes a lookup table to convert estimated open circuit voltage to state of charge of the battery.

17. The machine readable medium of claim 10 wherein the machine readable medium causes the data processing system to perform the functions of a logic filter.