Discontinuous pulse width drive modulation method and apparatus for reduction of common-mode voltage in power conversion systems

• US 8,503,207 B2
• Filed: 09/29/2010
• Issued: 08/06/2013
• Est. Priority Date: 09/29/2010
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Tallam, Rangarajan M., Kerkman, Russel J., Leggate, David
• Primary Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US12/893,838
• Publication Number:
  US 20120075892A1
• Time in Patent Office: 1,042 Days
• Field of Search: 363/34, 363/37, 363/98
• US Class Current: 363/98
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 1/12 Arrangements for reducing harmonics from ac input or output
• CPC Class Codes: H02M 1/123 Suppression of common mode voltage or current
• CPC Class Codes: H02M 1/385 with means for correcting output voltage deviations introduced by the dead time
• CPC Class Codes: H02M 5/4585 having a rectifier with controlled elements

Abstract

Control systems, methods and power conversion systems are presented for reducing common mode voltages in AC motor loads driven by inverter PWM control using switching sequences with only active vectors where a first vector of each switching sequence differs by one phase switching state from a last vector of a switching sequence of an adjacent sector, along with enhanced deadtime compensation and reflected wave reduction techniques in providing pulse width modulated switching signals to a switching inverter.

Claims

1. A power conversion system comprising:

a DC circuit configured to transmit DC power;

an inverter coupled to the DC circuit and configured to receive the DC power, the inverter comprising one or more AC terminals for supplying AC power and an inverter switching network comprising a plurality of inverter switches for converting the DC power to the AC power; and

a switch controller, wherein the switch controller uses a first single carrier wave to control the inverter switching network for supplying the AC power, and wherein the switch controller applies control signals to the inverter switching network in accordance with a selected switching sequence corresponding to a desired sector of a switching scheme in which a reference vector is currently located, the switching scheme corresponding to the reference vector in a space vector modulation scheme having six stationary active space vectors around the periphery and two stationary zero vectors at an origin, the scheme having six triangular sectors positioned around the origin, each sector defined by a 60°

angle having two edges sharing a common origin endpoint and bifurcating triangular segments corresponding to the six active space vectors.

2. The system of claim 1, wherein the switch controller uses an active high modulation and an active low modulation to control the inverter switching network for supplying the AC power.

3. The system of claim 2, wherein the active high modulation is applied to a max and a min wave, and the active low modulation is applied to a mid wave.

4. The system of claim 3, wherein the one or more AC terminals comprise a u, v, and w terminals, and wherein the max, mid and min waves are derived from the u, v, and w terminals.

5. The system of claim 1, comprising a rectifier coupled to one or more AC mains and to the DC circuit, the rectifier configured to provide the DC power to the DC circuit.

6. The system of claim 5, wherein the rectifier comprises a rectifier switching network comprising a plurality of rectifier switches.

7. The system of claim 6, wherein the switch controller uses a second single carrier wave to control the rectifier switching network for supplying the DC power.

8. The system of claim 6, wherein the switch controller applies control signals to the rectifier switching network in accordance with the selected switching sequence corresponding to the desired sector of a switching scheme in which the reference vector is currently located.

9. The system of claim 8, wherein the switch controller comprises a reflected wave reduction component operative at each pulse width modulation period TPWM to determine a max, a mid, and a min value based on the one or more AC terminals and to adjust a duty cycle for sectors one, three, and five based on the relationships:

(min−

mid)>

2*(Tdwell/TPWM); and

min>

Tdwell/TPWM;

and to adjust a duty cycle for sectors two, four, and six based on the relationships;

(max−

mid)>

2*(Tdwell/TPWM); and

max<

1−

Tdwell/TPWM;

where Tdwell is a predetermined dwell time.

10. The system of claim 5, wherein controller uses a first frequency to control the inverter switching network and a second frequency to control the rectifier switching network.

11. The system of claim 10, wherein the first and the second frequencies are not equal to each other.

12. A power conversion system comprising:

a rectifier comprising a rectifier switching network having a plurality of rectifier switches configured to receive AC input power and to convert the AC input power to DC power applied to a DC bus;

an inverter configured to receive the DC power from the DC bus, the inverter comprising an inverter switching network having a plurality of inverter switches configured to receive the DC power and to convert the DC power to output AC power; and

a switch controller configured to control the rectifier switching network for conversion of the AC input power to the DC power based upon a first single triangle carrier wave, and to control the inverter switching network for conversion of the DC power to the output AC power based upon a second single triangle carrier wave, wherein the switch controller applies control signals to the inverter switching network or to the rectifier switching network in accordance with a selected switching sequence corresponding to a desired sector of a switching scheme in which a first reference vector is currently located, the switching scheme corresponding to the first reference vector in a space vector modulation scheme having six stationary active space vectors around the periphery and two stationary zero vectors at an origin, the scheme having six triangular sectors positioned around the origin, each sector defined by a 60°

angle having two edges sharing a common origin endpoint and bifurcating triangular segments corresponding to the six active space vectors.

13. The system of claim 12, wherein the first single triangle carrier wave and the second single triangle carrier wave have different carrier wave frequencies.

14. The system of claim 12, wherein the switch controller uses an active high modulation and an active low modulation to control the rectifier switching network, the inverter switching network, or both.

15. The system of claim 12, wherein the switch controller applies control signals to the rectifier switching network in accordance with the selected switching sequence corresponding to the desired sector of a switching scheme in which a second reference vector is currently located.

16. The system of claim 15, wherein the switch controller comprises a reflected wave reduction component operative at each pulse width modulation period TPWM to determine a max, a mid, and a min value based on the one or more AC terminals and to adjust a duty cycle for sectors one, three, and five based on the relationships:

(min−

mid)>

2*(Tdwell/TPWM); and

min>

Tdwell/TPWM;

and to adjust a duty cycle for sectors two, four, and six based on the relationships;

(max−

mid)>

2*(Tdwell/TPWM); and

max<

1−

Tdwell/TPWM;

where Tdwell is a predetermined dwell time.

17. A non-transitory computer-readable medium comprising code adapted to:

calculate a PWM period TPWM;

receive a signal representative of one or more AC output phases of an inverter, of a rectifier, or a combination thereof;

calculate a sector position of a reference vector in accordance with a space vector switching scheme having six sectors, wherein the space vector switching scheme comprises six stationary active space vectors around the periphery and two stationary zero vectors at an origin, the six sectors positioned around the origin, each sector defined by a 60°

angle having two edges sharing a common origin endpoint and bifurcating triangular segments corresponding to the six active space vectors;

derive a PWM switching sequence based on the position of the reference vector;

derive a max, a mid, or a min value based on the received signal;

apply an active high modulation to the max and min values;

apply an active low modulation to the mid value;

generate the PWM switching sequence by using a single carrier wave and the applied active high modulation and active low modulation; and

apply the PWM switching sequence to a switching network.

18. The non-transitory computer-readable medium of claim 17, wherein the switching network comprises an inverter switching network.

19. The non-transitory computer-readable medium of claim 17, wherein switching network comprises a rectifier switching network.