Battery cooling

• US 8,505,322 B2
• Filed: 10/11/2010
• Issued: 08/13/2013
• Est. Priority Date: 03/25/2009
• Status: Expired due to Fees

• Current Assignee: Impulse Devices Inc.
• Original Assignee: Pax Scientific Incorporated
• Inventors: Gielda, Thomas, Debus, Kristian, Harman, Jay, Tomasi, Don
• Primary Examiner(s): Jules, Frantz
• Assistant Examiner(s): Comings, Daniel C
• Application Number:
  US12/902,056
• Publication Number:
  US 20110048066A1
• Time in Patent Office: 1,037 Days
• Field of Search: 62/5, 62/61, 621/16, 622/592, 625/00, 429/120
• US Class Current: 62/259.2
• CPC Class Codes: F25B 1/06 with compressor of jet type, e.g. using liquid under pressure F25B1/005, F25B1/10 take precedence
• CPC Class Codes: F28F 3/12 Elements constructed in the shape of a hollow panel, e.g. with channels F28D1/02, F28D1/03 take precedence
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/6554 Rods or plates
• CPC Class Codes: H01M 10/6568 characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery cooling system operates by pumping liquid through a cooling fluid circulation path. Because the battery cooling system pumps liquid, the compression system that generates the cooling power does not require the use of a condenser. The compression system utilizes a compression wave. An evaporator of the cooling system operates in the critical flow regime in which the pressure in an evaporator tube will remain almost constant and then ‘jump’ or ‘shock up’ to an increased pressure.

Claims

1. A battery cooling system, comprising:

a cooling fluid circulation path thermally coupled to a working fluid flow path and to at least one battery cell in a battery pack;

a pump that maintains a fluid flow through the working fluid flow path;

an evaporator that operates in the critical flow regime of the working fluid and generates a compression wave that shocks the maintained fluid flow, thereby changing the pressure of the maintained fluid flow to cool the fluid, the fluid flow provided to the evaporator by the pump without passing through a heater; and

a heat exchanging mechanism thermally coupled to the fluid flow path, the heat exchanging mechanism removing heat from the battery pack.

2. The battery cooling system of claim 1, further comprising a cooling jacket, the cooling jacket being thermally coupled to the working fluid flow path and to at least a portion of the battery pack.

3. The battery cooling system of claim 2, wherein the cooling jacket includes a plurality of receptacles, each receptacle receiving a cell of the battery pack.

4. The battery cooling system of claim 2, wherein the cooling jacket surrounds the battery pack.

5. The battery cooling system of claim 2, wherein the cooling jacket comprises a rigid housing.

6. The battery cooling system of claim 2, wherein the cooling jacket comprises a flexible housing.

7. The battery cooling system of claim 1, wherein the heat exchanging mechanism comprises a plurality of fins to increase the surface area of the heat exchanging mechanism.

8. The battery cooling system of claim 1, wherein a single tube is utilized in the evaporator.

9. The battery cooling system of claim 1, wherein the pump raises the pressure of the fluid flow from approximately 20 PSI to approximately 100 PSI.

10. The battery cooling system of claim 1, wherein the pump raises the pressure of the fluid flow to more than 100 PSI.

11. A battery cooling system, comprising:

a fluid flow path that passes in close proximity to at least one battery cell in a battery pack;

a pump that maintains a fluid flow through the fluid flow path; and

at least one evaporator that operates in the critical flow regime of the fluid and generates a compression wave that shocks the maintained fluid flow, thereby changing the pressure of the maintained fluid flow to cool the fluid, the cooled fluid removing heat from the battery cell via conduction, the fluid flow provided to the evaporator by the pump without passing through a heater.

12. The system of claim 11, wherein the at least one evaporator comprises a series of single tube evaporators aligned in parallel with a plurality of battery cells, each single tube evaporator removing heat from the aligned battery cell.

13. The system of claim 11, further comprising a pump inlet that introduces a cooling liquid to the pump, and wherein the cooling liquid is a part of the fluid flow.

14. The system of claim 13, wherein the cooling liquid is water.

15. The system of claim 13, wherein the evaporator induces a pressure drop in the cooling liquid to approximately 5.5 PSI, a corresponding phase change resulting in a lowered temperature of the cooling liquid.

16. The system of claim 13, wherein a pressure change within the fluid flow of the compressible fluid occurs within a range of approximately 20 PSI to 100 PSI.

17. The system of claim 13, wherein a pressure change within the fluid flow of the compressible fluid involves a change to an excess of 100 PSI.

18. The system of claim 13, wherein a pressure change within the fluid flow of the compressible fluid involves a change to less than 20 PSI.

19. The system of claim 13, wherein the pump raises the pressure of the fluid flow from approximately 20 PSI to approximately 100 PSI.

20. The system of claim 13, wherein the pump raises the pressure of the fluid flow to more than 100 PSI.