Power tool

• US 8,505,649 B2
• Filed: 04/26/2006
• Issued: 08/13/2013
• Est. Priority Date: 08/29/2005
• Status: Expired due to Fees

• Current Assignee: Demain Technology Pty., Ltd.
• Original Assignee: Demain Technology Pty., Ltd.
• Inventors: Scrimshaw, David Leigh, Van der Linde, Benjamin Luke, Connor, Paul Francis
• Primary Examiner(s): Desai, Hemant M
• Assistant Examiner(s): Weeks, Gloria R
• Application Number:
  US12/064,251
• Publication Number:
  US 20090016834A1
• Time in Patent Office: 2,666 Days
• Field of Search: 173/2, 173/176, 173/180, 173/181
• US Class Current: 173/176
• CPC Class Codes: B23B 2231/06 Chucks for handtools having means for opening and closing the jaws using the driving motor of the handtool
• CPC Class Codes: B23B 2260/0445 Overload clutches
• CPC Class Codes: B23B 31/123 with locking arrangements locking arrangements for chucks with simultaneously-acting jaws moving radially actuated by one or more spiral grooves B23B31/16041
• CPC Class Codes: B23B 45/008 Gear boxes, clutches, bearings, feeding mechanisms or like equipment
• CPC Class Codes: B23B 45/02 driven by electric power
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: Y10T 408/70 Tool or tool-support with torque-applying clutch

Abstract

A power (1) tool including a driven member (15) that is operable to grip and drive at least one working element (4), drive means (25) operable to drive the driven member, the power tool being operable in either a working mode in which the driven member is driven to enable the working element to perform work, or an adjustment mode in which the driven member is adjusted to grip or release the working element, torque control means (7) controlling the torque produced by the drive means, the torque control means being operable to render the drive means inoperable when the torque exceeds a pre-determined level, the torque control means having an adjustment setting (17) which must be selected to enable the power tool to operate in an adjustment mode whereby the adjustment setting corresponds to a relatively low level of torque.

Claims

1. A power tool comprising:

a driven member that is operable to grip and drive at least one working element;

a trigger;

a mode selector movable between a first position defined as a working mode and a second position defined as an adjustment mode;

drive means operable to drive the driven member about an axis, in the working mode to enable the working element to perform work, and the drive means operable to drive the driven member relative to the axis in the adjustment mode to enable the working element to be alternatively gripped or released by the driven member;

mechanical torque control means alone controlling the torque transmitted from the drive means to the driven member, the mechanical torque control means including a plurality of torque control settings wherein the mechanical torque control means is operable to render the drive means inoperable to drive the driven member when the torque exceeds a pre-determined level, wherein each torque control setting corresponds to a different pre-determined torque level;

the mechanical torque control means having an adjustment setting whereby the adjustment setting corresponds to a predetermined level of torque in the adjustment mode that is lower than a highest predetermined level of torque available in the work mode.

2. A power tool according to claim 1, wherein the torque control means is operable to set a range of torque settings corresponding to a range of levels of torque.

3. A power tool according to claim 1, wherein said mode selector is operable to switch between the work and adjustment modes of operation when the torque control means is in the adjustment setting only.

4. A power tool according to claim 3, wherein the driven member includes a body part and an adjustment part, the body part when driven by the drive means is rotated about a longitudinal axis, when in the adjustment mode the body part is rotated relative to the adjustment part to alternatively grip or release the working element, and the body part and adjustment part move together when in the working mode.

5. A power tool according to claim 1, wherein when the power tool is in the adjustment mode and the drive means rotates in a direction for gripping the working element the torque control means renders the drive means inoperable at a relatively lower torque level and when the drive means rotates in a direction for releasing the working element the torque control means renders the drive means inoperable at a relatively higher torque level.

6. A power tool according to claim 5 wherein the torque control means includes a geared slip ring having an annular surface with spaced apart casselations defining cups therebetween, each casselation having two surfaces inclined to a substantially different degree relative to the annular surface of the geared slip ring for when the drive means rotates in the direction for gripping the working element the less inclined casselation surface engages a compression means and provides for a relatively less amount of torque required to overcome a given compressional force applied by the compression means to render the drive means inoperable and for when the drive means rotates in the direction for releasing the working element the more inclined casselation surface engages the compression means and provides for a relatively greater amount of torque required to overcome a given compressional force applied by the compression means to render the drive means inoperable.

7. A power tool according to claim 1, wherein the mode selector is operable to switch between the work and adjustment modes of operation when the torque control means is in the adjustment setting only.

8. A power tool according to claim 1, wherein the power tool automatically adopts the adjustment mode when the adjustment setting is selected on the torque control means.

9. A power tool comprising:

a driven member that is operable to grip and drive at least one working element;

a motor operable to drive the driven member a trigger;

a mode selector movable between a first position defining a working mode and a second position defining an adjustment mode;

wherein the motor is operable to drive the driven member about an axis in the working mode to perform work, and the motor is operable to drive the driven member relative to the axis in the adjustment mode to enable the working element to be alternatively gripped or released by the driven member;

a mechanical torque controller alone controlling the torque transmitted from the motor to the driven member, the mechanical torque controller including a plurality of torque control settings wherein the mechanical torque controller is operable to render the motor inoperable to drive the driven member when the torque exceeds a pre-determined level, wherein each torque control setting corresponds to a different pre-determined torque level, the mechanical torque controller having an adjustment setting which must be selected to enable the power tool to operate in the adjustment mode whereby the adjustment setting corresponds to a predetermined level of torque in the adjustment mode that is lower than a highest predetermined level of torque available in the work mode.

10. A power tool according to claim 9, wherein the torque controller is operable to set a range of torque settings corresponding to a range of levels of torque.

11. A power tool according to claim 10, wherein the mode selector is operable to switch between the work and adjustment modes of operation when the torque controller is in the adjustment setting only.

12. A power tool according to claim 11, wherein the adjustment setting corresponds to a relatively low level of torque.

13. A power tool according to claim 12, wherein the driven member includes a body part and an adjustment part, the body part when driven by the motor is rotated about a longitudinal axis, when in the adjustment mode the body part is rotated relative to the adjustment part to alternatively grip or release the working element, and the body part and adjustment part move together when in the working mode.

14. A power tool according to claim 13, wherein the power tool includes locking means operable to engage the adjustment part to thereby enable the body and adjustment parts to rotate relative to one another when the power tool is in the adjustment mode of operation.

15. A power tool according to claim 14, wherein the locking means includes a locking sleeve being movable in a longitudinal direction to engage with or disengage from the adjustment part.

16. A power tool according to claim 9, further comprising a gear assembly, wherein the gear assembly engages a shaft connected to the driven member and a geared slip ring of the torque controller, wherein when operable the motor rotates the shaft and when rendered inoperable by the torque controller rotates the geared slip ring.

17. A power tool according to claim 9, wherein when the power tool is in the adjustment mode and the motor rotates in a direction for gripping the working element the torque controller renders the motor inoperable at a relatively lower torque level and when the motor rotates in a direction for releasing the working element the torque controller renders the motor inoperable at a relatively higher torque level.

18. A power tool according to claim 17, wherein the torque controller includes a geared slip ring having an annular surface with spaced apart casselations defining cups therebetween, each casselation having two surfaces inclined to a substantially different degree relative to the annular surface of the geared slip ring for when the motor rotates in the direction for gripping the working element the less inclined casselation surface engages a compression means and provides for a relatively less amount of torque required to overcome a given compressional force applied by the compression means to render the motor inoperable and for when the motor rotates in the direction for releasing the working element the more inclined casselation surface engages the compression means and provides for a relatively greater amount of torque required to overcome a given compressional force applied by the compression means to render the motor inoperable.

19. A power tool according to claim 18, wherein the compression means includes ball bearings that are movable in an axial direction relative to the geared slip ring and are urged by a compressional spring into engagement with the cups and the casselations on the annular surface of the geared slip ring wherein when the motor rotates in the direction for gripping the working element the less inclined casselation surfaces engage the ball bearings and requires a relatively less amount of torque to urge the ball bearings in an axial direction to overcome a given compressional force applied by the compressional spring to render the motor inoperable and when the motor rotates in the direction for releasing the working element the more inclined casselation surfaces engage the ball bearings and requires a relatively greater amount of torque to urge the ball bearings in an axial direction to overcome a given compressional force applied by the compressional spring to render the motor inoperable.

20. A power tool comprising:

a driven member that is operable to grip and drive at least one working element;

a trigger;

a mode selector movable between a first position defined as a working mode and a second position defined as an adjustment mode;

drive means operable to drive the driven member about an axis, in the working mode to enable the working element to perform work, and the drive means operable to drive the driven member relative to the axis in the adjustment mode to enable the working element to be alternatively gripped or released by the driven member;

mechanical torque control means alone controlling the torque transmitted from the drive means to the driven member, the mechanical torque control means including a plurality of torque control settings wherein the mechanical torque control means is operable to render the drive means inoperable to drive the driven member when the torque exceeds a pre-determined level, wherein each torque control setting corresponds to a different pre-determined torque level;

the mechanical torque control means having an adjustment setting whereby the adjustment setting corresponds to a level of torque in an adjustment range, the adjustment range extending from a low level of adjustment torque at a low end of the adjustment range to a high level of adjustment torque at a high end of the adjustment range, the working mode corresponds to a level of torque in a work range, the work range extending from a low level of work torque at a low end of the work range to a high level of work torque at a high end of the work range, the high level of work torque being greater than the high level of adjustment torque.

21. A power tool according to claim 20, wherein the torque control means is operable to set a range of torque settings corresponding to a range of levels of torque.

22. A power tool according to claim 21, wherein the mode selector operable to switch between the work and adjustment modes of operation when the torque control means is in the adjustment setting only.

23. A power tool according to claim 22, wherein the driven member includes a body part and an adjustment part, the body part when driven by the drive means is rotated about a longitudinal axis, when in the adjustment mode the body part is rotated relative to the adjustment part to alternatively grip or release the working element, and the body part and adjustment part move together when in the working mode.

24. A power tool according to claim 20, wherein when the power tool is in the adjustment mode and the drive means rotates in a direction for gripping the working element the torque control means renders the drive means inoperable at a relatively lower torque level and when the drive means rotates in a direction for releasing the working element the torque control means renders the drive means inoperable at a relatively higher torque level.

25. A power tool according to claim 24, wherein the torque control means includes a geared slip ring having an annular surface with spaced apart casselations defining cups therebetween, each casselation having two surfaces inclined to a substantially different degree relative to the annular surface of the geared slip ring for when the drive means rotates in the direction for gripping the working element the less inclined casselation surface engages a compression means and provides for a relatively less amount of torque required to overcome a given compressional force applied by the compression means to render the drive means inoperable and for when the drive means rotates in the direction for releasing the working element the more inclined casselation surface engages the compression means and provides for a relatively greater amount of torque required to overcome a given compressional force applied by the compression means to render the drive means inoperable.

26. A power tool according to claim 20, wherein the mode selector is operable to switch between work and adjustment modes of operation when the torque control means is in the adjustment setting only.

27. A power tool according to claim 20, wherein the power tool automatically adopts the adjustment mode when the adjustment setting is selected on the torque control means.

28. A power tool comprising:

a driven member that is operable to grip and drive at least one working element;

a motor operable to drive the driven member a trigger;

a mode selector movable between a first position defining a working mode and a second position defining an adjustment mode;

wherein the motor is operable to drive the driven member about an axis in the working mode to perform work, and the motor is operable to drive the driven member relative to the axis in the adjustment mode to enable the working element to be alternatively gripped or released by the driven member;

a mechanical torque controller alone controlling the torque transmitted from the motor to the driven member, the mechanical torque controller including a plurality of torque control settings wherein the mechanical torque controller is operable to render the motor inoperable to drive the driven member when the torque exceeds a pre-determined level, wherein each torque control setting corresponds to a different pre-determined torque level, the mechanical torque controller having an adjustment setting which must be selected to enable the power tool to operate in the adjustment mode whereby the adjustment setting corresponds to a level of torque in an adjustment range, the adjustment range extending from a low level of adjustment torque at a low end of the adjustment range to a high level of adjustment torque at a high end of the adjustment range, the working mode corresponds to a level of torque in a work range, the work range extending from a low level of work torque at a low end of the work range to a high level of work torque at a high end of the work range, the high level of work torque being greater than the high level of adjustment torque.

29. A power tool according to claim 28, wherein the torque controller is operable to set a range of torque settings corresponding to a range of levels of torque.

30. A power tool according to claim 29, wherein the mode selector operable to switch between the work and adjustment modes of operation when the torque controller is in the adjustment setting only.

31. A power tool according to claim 30, wherein the adjustment setting corresponds to a relatively low level of torque.

32. A power tool according to claim 31, wherein the driven member includes a body part and an adjustment part, the body part when driven by the motor is rotated about a longitudinal axis, when in the adjustment mode the body part is rotated relative to the adjustment part to alternatively grip or release the working element, and the body part and adjustment part move together when in the working mode.

33. A power tool according to claim 32, wherein the power tool includes locking means operable to engage the adjustment part to thereby enable the body and adjustment parts to rotate relative to one another when the power tool is in the adjustment mode of operation.

34. A power tool according to claim 33, wherein the locking means includes a locking sleeve being movable in a longitudinal direction to engage with or disengage from the adjustment part.

35. A power tool according to claim 28, further comprising a gear assembly, wherein the gear assembly engages a shaft connected to the driven member and a geared slip ring of the torque controller, wherein when operable the motor rotates the shaft and when rendered inoperable by the torque controller rotates the geared slip ring.

36. A power tool according to claim 28, wherein when the power tool is in the adjustment mode and the motor rotates in a direction for gripping the working element the torque controller renders the motor inoperable at a relatively lower torque level and when the motor rotates in a direction for releasing the working element the torque controller renders the motor inoperable at a relatively higher torque level.

37. A power tool according to claim 36, wherein the torque controller includes a geared slip ring having an annular surface with spaced apart casselations defining cups therebetween, each casselation having two surfaces inclined to a substantially different degree relative to the annular surface of the geared slip ring for when the motor rotates in the direction for gripping the working element the less inclined casselation surface engages a compression means and provides for a relatively less amount of torque required to overcome a given compressional force applied by the compression means to render the motor inoperable and for when the motor rotates in the direction for releasing the working element the more inclined casselation surface engages the compression means and provides for a relatively greater amount of torque required to overcome a given compressional force applied by the compression means to render the motor inoperable.

38. A power tool according to claim 37, wherein the compression means includes ball bearings that are movable in an axial direction relative to the geared slip ring and are urged by a compressional spring into engagement with the cups and the casselations on the annular surface of the geared slip ring wherein when the motor rotates in the direction for gripping the working element the less inclined casselation surfaces engage the ball bearings and requires a relatively less amount of torque to urge the ball bearings in an axial direction to overcome a given compressional force applied by the compressional spring to render the motor inoperable and when the motor rotates in the direction for releasing the working element the more inclined casselation surfaces engage the ball bearings and requires a relatively greater amount of torque to urge the ball bearings in an axial direction to overcome a given compressional force applied by the compressional spring to render the motor inoperable.