Occipital plate fixation system

• US 8,506,567 B2
• Filed: 12/10/2009
• Issued: 08/13/2013
• Est. Priority Date: 02/04/2009
• Status: Active Grant

• Current Assignee: Zimmer Biomet Spine, Inc. (Zimvie Incorporated)
• Original Assignee: LANX Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Ziemek, Terry, Causey, Greg, Fulton, Michael
• Primary Examiner(s): LAWSON, MATTHEW JAMES
• Application Number:
  US12/635,559
• Publication Number:
  US 20100222779A1
• Time in Patent Office: 1,342 Days
• Field of Search: 606/70, 606/71, 606280-299, 623 1711- 1716
• US Class Current: 606/71
• CPC Class Codes: A61B 17/7001 Screws or hooks combined with longitudinal elements which do not contact vertebrae A61B17/7058 takes precedence
• CPC Class Codes: A61B 17/7055 connected to sacrum, pelvis or skull
• CPC Class Codes: A61B 17/8042 the additional component being a cover over the screw head

Abstract

There are provided orthopedic fixation systems for attachment of a rod to bone. In an embodiment, plate having top and bottom surfaces includes at least one pocket formed through the surfaces to engage an anchor to bone. At least one arm extends from the longitudinal section of the plate. A housing portion has a base configured for slideable engagement with a course defined in the arm to allow selective positioning of the housing portion. The housing defines a passageway for slideable engagement with a rod to allow selective positioning of the rod. A ring has an inner surface for engagement with the housing portion and a lower surface for engagement with the plate. Locking apparatus is configured for engagement with the arm, housing, and rod to allow selective fixation of (1) the housing along the arm and (2) the rod and the housing with respect to one another.

Claims

1. An orthopedic fixation system for attachment of a rod to a bone portion, the orthopedic fixation system comprising:

a plate having an upper surface and a lower surface in opposition to one another, at least one pocket formed through the upper and lower surfaces, the pocket configured to receive an anchor for coupling the plate to the bone portion, a first end and a second end in opposition to one another, a line extending between the first end and the second end defining a longitudinal section of the plate, at least one arm portion extending at an angle from the longitudinal section of the plate, the at least one arm portion having a course formed by an inwardly projecting top shelf providing a channel; and

a housing having a base configured for slideable engagement within the course to allow selective positioning of the housing along the arm portion, the housing defining a passageway configured for slideable engagement with the rod to allow selective positioning of the rod and the housing with respect to one another, a rotational stop at least partially disposed in the course which limits the amount of rotation of the housing relative to the arm portion, and a compression fitting configured for engagement with the housing and the rod so as to allow selective fixation of the housing along the arm portion and the rod and the housing with respect to one another,

wherein the course comprises an opening in the upper surface of the arm portion, the opening having a width, wherein the base has a length and a width, and wherein both the base length and the base width are larger than the opening width.

2. The system in accordance with claim 1, further comprising a plate bending zone between the longitudinal section and the arm portion.

3. The system in accordance with claim 1, wherein the at least one pocket is formed in the longitudinal section.

4. The system in accordance with claim 1, wherein the at least one pocket is formed in the arm portion.

5. The system in accordance with claim 1, wherein the at least one pocket is formed in the course.

6. The system in accordance with claim 5, wherein the housing is adapted to slide at least partially over the anchor disposed in the pocket.

7. The system in accordance with claim 1, wherein the at least one pocket and a second pocket are formed in the course.

8. The system in accordance with claim 1, wherein the course has a length that is greater than half as long as a length of the arm portion.

9. The system in accordance with claim 1, wherein the at least one pocket is configured to receive a locking cap so as to prevent anchor back out.

10. The system in accordance with claim 1, wherein the at least one pocket forms a curved inner surface that is adapted to engage a corresponding curved outer surface of the anchor to allow angulation of the anchor with respect to the lower surface of the plate.

11. The system in accordance with claim 1, wherein the arm portion is transverse to the longitudinal section of the plate.

12. The system in accordance with claim 1, wherein the arm portion forms an angle of greater than 90°

with the longitudinal section of the plate.

13. The system in accordance with claim 1, wherein the base is positioned between the plate upper surface and lower surface when the base is disposed in the channel.

14. The system in accordance with claim 1, wherein the base width is smaller than a width of the channel.

15. The system in accordance with claim 14, wherein the base length is about equal to the channel width.

16. The system in accordance with claim 1, wherein the rotational stop is coupled to the housing base.

17. The system in accordance with claim 1, wherein the rotational stop forms a protrusion that extends into the course to allow the housing to travel longitudinally in sliding relation to the arm portion while remaining along the upper surface of the plate.

18. The system in accordance with claim 1, wherein the housing includes a saddle portion for receiving the rod therein, and wherein the rotational stop limits the rotation of the saddle portion to a range of sixty degrees or less.

19. The system in accordance with claim 18, wherein the base, the ring member, and the saddle are formed to allow constrained rotation of the saddle with respect to the course.

20. The system in accordance with claim 1, wherein the housing and the plate are configured to allow attachment of the housing to the plate after the plate has been attached to the bone portion.

21. The system in accordance with claim 1, wherein the bone portion is an occipital bone.

22. An orthopedic fixation system for attachment of a rod to a bone portion, the orthopedic fixation system comprising:

a plate having an upper surface and a lower surface in opposition to one another, at least one pocket formed through the upper and lower surfaces, the pocket configured to receive an anchor for coupling the plate to the bone portion, a first end and a second end in opposition to one another, a line extending between the first end and the second end defining a longitudinal section of the plate, at least one arm portion extending at an angle from the longitudinal section of the plate, the at least one arm portion having a course;

a housing having a base configured for slideable engagement with the course to allow selective positioning of the housing along the arm portion, the housing defining a passageway configured for slideable engagement with the rod to allow selective positioning of the rod and the housing with respect to one another, a rotational stop at least partially disposed in the course which limits the amount of rotation of the housing relative to the arm portion, and a compression fitting configured for engagement with the housing and the rod so as to allow selective fixation of the housing along the arm portion and the rod and the housing with respect to one another; and

a ring member having an inner surface for engagement with the housing and a lower surface for engagement with the plate.

23. The system in accordance with claim 22, wherein the ring member further comprises the rotational stop.

24. The system in accordance with claim 23, wherein the rotational stop comprises an arcuate member sized to permit a desired range of rotational movement within the course.

25. The system in accordance with claim 22, wherein the housing includes a set screw sized for engagement with a saddle forming the passageway, and

wherein the base, the ring member, the saddle, and the set screw are sized to lock the rod therein and lock translation of the saddle with respect to the course when the set screw is tightened onto the rod.

26. The system in accordance with claim 25, wherein the base, the ring member, the saddle, and set screw are sized to lock the rod chosen from a range of rod diameters.

27. The system in accordance with claim 26, wherein the rod chosen from the range of rod diameters is 4.0 mm.

28. An occipital plate system adapted to attach a rod to an occipital bone, the occipital plate system comprising:

a plate having spaced apart upper and lower surfaces, the plate having an elongate section defining a longitudinal axis, and first and second arms extending from the elongate section at an angle relative to the axis, the first arm having a sidewall extending between the upper and lower surfaces defining at least one course;

a housing having a base portion, an attachment ring, and a saddle portion, the saddle portion being coupled to the attachment ring so as to permit limited rotation within the course;

at least one rotational limit stop in connection with one of the attachment ring and the housing base so as to allow the housing to slideably engage the course for selective position thereof along the arm and to provide limited rotation of the saddle portion relative to the longitudinal axis; and

a compression fitting adapted to engage the saddle to selectively lock a rod in the saddle and the housing to the arm portion.

29. The occipital plate system in accordance with claim 28, wherein the angle is selected from the group of angles consisting of:

an obtuse angle, a right angle, or an acute angle.

30. The occipital plate system in accordance with claim 28 wherein the course comprises an inwardly projecting top shelf, providing a channel for receipt of the base of the housing portion.