Integrating impact switch

• US 8,507,813 B2
• Filed: 02/23/2011
• Issued: 08/13/2013
• Est. Priority Date: 02/23/2011
• Status: Expired due to Fees

• Current Assignee: HT Microanalytical, Inc. (Rosenberger Technology (Kunshan) Co., Ltd.)
• Original Assignee: HT Microanalytical, Inc. (Rosenberger Technology (Kunshan) Co., Ltd.)
• Inventors: Christenson, Todd Richard, Sniegowski, Jeffry J.
• Primary Examiner(s): Leon, Edwin A.
• Assistant Examiner(s): Jimenez, Anthony R.
• Application Number:
  US13/032,840
• Publication Number:
  US 20120211336A1
• Time in Patent Office: 902 Days
• Field of Search: 200/61.45 R, 200/61.04, 200/61.05, 200/81.R, 200/81.4, 200/81.6, 200/81.9 R, 200/82.R, 200/83.R, 200/83.Y, 200/82.A, 200/83.A, 200/83.J, 200/33.R, 102/223, 102/224, 102/228, 102/250, 102/263, 102/272, 102/396, 102/488, 102/499
• US Class Current: 200/61.45R
• CPC Class Codes: F42D 1/05 Electric circuits for blasting
• CPC Class Codes: H01H 29/002 Inertia switches
• CPC Class Codes: H01H 29/10 by constricting the flow of the contact liquid
• CPC Class Codes: H01H 35/14 Switches operated by change of acceleration, e.g. by shock or vibration, inertia switch wherein the liquid constitutes a contact of the switch H01H29/002
• CPC Class Codes: H01H 35/142 Damping means to avoid unwanted response
• CPC Class Codes: Y10T 29/49105 Switch making

Abstract

An integrating impact switch that can discriminate between accelerations due to different stimuli is provided. Embodiments of the present invention actuate only in response to an acceleration whose magnitude is equal to or greater than an acceleration threshold for a predetermined continuous period of time. Embodiments of the present invention comprise an impact switch having a throw that is operatively coupled with a viscous damper that dampens motion of the throw. As a result, a stimulus that imparts an acceleration that meets or exceeds an acceleration threshold for a time period less than a predetermined time-period threshold does not actuate the switch. A stimulus that imparts an acceleration whose magnitude is equal to or greater than the acceleration threshold for a time period equal to the time-period threshold, however, does actuate the switch.

Claims

1. An apparatus comprising:

a first electrical contact;

a throw comprising a proof mass and a second electrical contact, wherein the second electrical contact is movable with a first motion with respect to the first electrical contact;

a first reservoir containing a first fluid, wherein the volume of the first reservoir is based on the position of the second electrical contact with respect to the first electrical contact;

a second reservoir containing the first fluid; and

a first channel, wherein the first channel fluidically couples the first reservoir and the second reservoir;

wherein the first motion is based on (1) a first acceleration acting on the proof mass and (2) the rate of flow of the first fluid through the first channel.

2. The apparatus of claim 1 wherein the first reservoir is dimensioned and arranged to induce squeeze-film damping on first motion.

3. The apparatus of claim 1 wherein the second electrical contact is operative for making physical contact with the first electrical contact when the first acceleration is equal to or greater than the first threshold for a predetermined continuous period of time.

4. The apparatus of claim 1, wherein the proof mass comprises the second electrical contact.

5. The apparatus of claim 1 further comprising:

a barrier;

a housing, wherein the barrier and housing collectively define the first channel; and

a proof mass that comprises the second electrical contact, wherein the proof mass is located in the first channel, and wherein the barrier, housing, and proof mass collectively define a first passage for conveying the first fluid.

6. The apparatus of claim 1 further comprising:

a plate, wherein the plate and the second electrical contact are mechanically coupled such that the first motion induces motion of the plate, and wherein the plate is located in the first reservoir.

7. The apparatus of claim 6 further comprising a piston having a first end and a second end, wherein the piston and second contact are mechanically coupled at the first end, and wherein the piston and the plate are mechanically coupled at the second end, and wherein the piston is located in the first channel.

8. The apparatus of claim 1 further comprising a third reservoir, wherein the second reservoir and third reservoir are fluidically coupled, and wherein the first motion is further based on a flow of the first fluid between the third reservoir and second reservoir.

9. The apparatus of claim 8 further comprising

a throw, wherein the throw comprises a proof mass and the second electrical contact, and wherein the throw is dimensioned and arranged to move with the first motion, and further wherein the throw is located in the first channel;

and

a plate, wherein the plate and throw are mechanically coupled, and wherein the plate is located in a third reservoir that is fluidically coupled with the second reservoir;

wherein the first reservoir is located between the first electrical contact and the second electrical contact; and

wherein motion of the throw induces flow of the first fluid between the second reservoir and each of the first reservoir and third reservoir.

10. An apparatus comprising:

a switch that actuates in response to a first acceleration;

and a viscous damper, wherein the viscous damper and the switch are operatively coupled, and wherein the viscous damper is dimensioned and arranged to enable actuation of the switch only when the first acceleration is equal to or greater than a first threshold for a predetermined continuous period of time,

wherein the switch comprises a first electrical contact, a second electrical contact, and a throw, wherein the throw comprises the second electrical contact, and wherein the throw is movable with respect to the first electrical contact in response to a first acceleration, and further wherein the viscous damper dampens motion of the throw.

11. The apparatus of claim 10 wherein the viscous damper comprises:

a first reservoir containing a first fluid, wherein the first reservoir interposes the first electrical contact and second electrical contact;

a second reservoir containing the first fluid; and

a first channel that interposes and fluidically couples the first reservoir and second reservoir;

wherein the throw is located in the first channel.

12. The apparatus of claim 11 wherein the first channel and throw are dimensioned and arranged based on a desired flow rate for the flow of the first fluid between the first reservoir and second reservoir.

13. The apparatus of claim 10 wherein the viscous damper comprises:

a first reservoir for a first fluid;

a second reservoir for the first fluid;

a first channel that interposes and fluidically couples the first reservoir and second reservoir;

a plate, wherein the volume of the first reservoir is based on the position of the plate; and

a piston having a first end and a second end, wherein the first end is mechanically coupled to the throw and the second end is mechanically coupled with the plate, and wherein the piston is located in the first channel;

wherein motion of the throw induces motion of the plate, and wherein motion of the plate induces motion of the first fluid between the first reservoir and second reservoir.

14. A method comprising:

providing a first module comprising a first electrical contact;

providing a second module comprising a throw comprising a second electrical contact, wherein the throw is dimensioned and arranged to move along a first direction in response to a first acceleration;

bonding the first module and second module such that the first electrical contact and second electrical contact are separated along the first direction by a first spacing, wherein the throw and the first electrical contact collectively define a switch that is actuated when the second electrical contact makes physical contact with the first electrical contact; and

providing a viscous damper, wherein the viscous damper and throw are operatively coupled such that the viscous damper retards a motion of the throw along the first direction;

wherein the viscous damper enables actuation of the switch only when the first acceleration is equal to or greater than the first threshold for a predetermined continuous period of time.

15. The method of claim 14 wherein the viscous damper is provided by operations comprising:

operatively coupling the throw and a first reservoir containing a first fluid, wherein the volume of the first reservoir is based on the position of the throw with respect to the first electrical contact;

fluidically coupling the first reservoir and a second reservoir containing the first fluid, wherein the first reservoir and second reservoir are fluidically coupled through a first channel; and

restricting the rate of flow of the first fluid through the first channel to a predetermined flow rate.

16. The method of claim 15 wherein the rate of flow of the first fluid through the first channel is restricted by locating the throw in the first channel.

17. The method of claim 15 wherein the rate of flow of the first fluid through the first channel is restricted by operations comprising:

mechanically coupling the throw and a first end of a first piston;

mechanically coupling a second end of the first piston and a plate, wherein the volume of the first reservoir is based on the position of the plate; and

locating the piston in the first channel.

18. The method of claim 14, wherein the first module is provided such that it further comprises a first bonding region and a second bonding region, and wherein the second module is provided such that it further comprises an anchor, a plurality of tethers, and a housing, and further wherein the first module and second module are bonded such that (1) the anchor and first bonding region are attached, (2) the housing and the second bonding region are attached, and (3) the plurality of tethers and the first module are unattached.

19. The method of claim 18 further comprising:

providing a spacer layer;

providing a cap; and

bonding the second module, the spacer layer, and the cap such that (1) the cap, the spacer layer, and the housing are attached and (2) the cap and the plurality of tethers are unattached.