Mixing device for a gas burner

• US 8,512,035 B2
• Filed: 03/04/2011
• Issued: 08/20/2013
• Est. Priority Date: 03/09/2010
• Status: Active Grant

• Current Assignee: Honeywell Technologies SARL (Honeywell International Inc.)
• Original Assignee: Honeywell Technologies SARL (Honeywell International Inc.)
• Inventors: Super, Willem
• Primary Examiner(s): Rinehart, Kenneth
• Assistant Examiner(s): PRABHU, GAJANAN MADHAV
• Application Number:
  US13/040,938
• Publication Number:
  US 20110223551A1
• Time in Patent Office: 900 Days
• Field of Search: 431/177, 431/354, 431/217
• US Class Current: 431/354
• CPC Class Codes: F23D 14/64 with injectors
• CPC Class Codes: F23D 14/70 Baffles or like flow-disturbing devices
• CPC Class Codes: F23D 2203/007 Mixing tubes, air supply regulation
• CPC Class Codes: F23D 2900/00003 Fuel or fuel-air mixtures flow distribution devices upstream of the outlet

Abstract

A mixing device (10) for a gas burner, with a housing (11) having a combustion air inlet (13), a gas inlet (14) and an outlet (15) for the mixture of gas and combustion air, and with a Venturi device (12) which is positioned in the housing, wherein the Venturi device is contoured to form a contraction section (19), a mixing section (20) and a diffuser section (21). A guide device (22) for combustion air, which divides combustion air which enters the mixing device via the combustion air inlet (13) into a primary flow and a secondary flow, may be positioned inside the Venturi device, wherein the combustion air of the primary flow, issuing from the combustion air inlet, can be fed to the mixing section (20) via the contraction section (19), and wherein the combustion air of the secondary flow, issuing from the combustion air inlet, can be mixed downstream of the mixing section (20) in the region of the diffuser section (21) with the mixture of the gas and the combustion air of the primary flow.

Claims

1. A mixing device for mixing gas and combustion air for a gas burner, the mixing device having a housing that defines a combustion air inlet, a gas inlet, and an outlet, the mixing device comprising:

a venturi which serves to mix the combustion air and the gas, wherein the venturi includes a contraction section, a mixing section and a diffuser section; and

a guide device positioned inside the venture, the guide device divides combustion air which enters the mixing device via the combustion air inlet of the housing into a primary flow and a secondary flow, wherein the combustion air of the primary flow, issuing from the combustion air inlet of the housing, is fed to the mixing section via the contraction section and is mixed with the gas to form a first mixture, and wherein the combustion air of the secondary flow, issuing from the combustion air inlet of the housing, is mixed downstream of the mixing section in the region of the diffuser section with the mixture of the gas and the combustion air of the primary flow to form a second mixture.

2. The mixing device of claim 1, wherein the guide device is positioned concentrically in the venturi.

3. The mixing device of claim 1, wherein the guide device has a cylindrical shape.

4. The mixing device of claim 3, wherein a ratio between a diameter of the guide device and a diameter of the mixing section of the venturi is between 0.05 and 0.55.

5. The mixing device of claim 3, wherein a ratio between a length of the guide device and a diameter of the guide device is between 5 and 15.

6. The mixing device of claim 3, wherein a ratio between a length of the contraction section of the venturi and a diameter of the mixing section of the venturi is between 0.5 and 1.5.

7. The mixing device of claim 3, wherein a ratio between a length of the diffuser section of the venturi and a diameter of the mixing section of the venturi is between 2 and 6.

8. The mixing device of claim 3, wherein a ratio of a distance (x) between a flow discharge-side end of the guide device and the outlet of the housing, and a diameter of the mixing section of the venturi is between 0 and 2.

9. The mixing device of claim 3, wherein:

a ratio between a diameter of the guide device and a diameter of the mixing section of the venturi is between 0.05 and 0.55;

a ratio between a length of the guide device and the diameter of the guide device is between 5 and 15;

a ratio between a length of the contraction section of the venturi and the diameter of the mixing section of the venturi is between 0.5 and 1.5;

a ratio between a length of the diffuser section of the venturi and the diameter of the mixing section of the venturi is between 2 and 6.

10. The mixing device of claim 9, wherein a ratio of a distance (x) between a flow discharge-side end of the guide device and the outlet of the housing, and the diameter of the mixing section of the venturi is between 0 and 2.

11. The mixing device of claim 1, wherein the guide device is of a tubular design, and includes a truncated cone-shaped section which widens out in the flow direction and a cylindrical section which adjoins the truncated cone-shaped section downstream.

12. The mixing device of claim 11, wherein a ratio between a length of the truncated cone-shaped section of the guide device and an upstream diameter at an upstream end of the truncated cone-shaped section of the guide device is between 2 and 6.

13. The mixing device of claim 11, wherein a ratio between a length of the cylindrical section of the guide device and an upstream diameter at an upstream end of the truncated cone-shaped section of the guide device is between 1 and 3.

14. The mixing device of claim 11, wherein a ratio between an upstream diameter at an upstream end of the truncated cone-shaped section of the guide device and a downstream diameter at a downstream end of the truncated cone-shaped section of the guide device is between 0.25 and 0.75.

15. The mixing device of claim 11, wherein a ratio between a downstream diameter at a downstream end of the truncated cone-shaped section of the guide device and a diameter of the mixing section of the venturi is between 0.81 and 0.99.

16. The mixing device of claim 11, wherein a ratio of a distance (y) between a flow discharge-side end of the guide device and the outlet of the housing, and a diameter of the mixing section of the venturi is between 0.5 and 2.5.

17. The mixing device of claim 11, wherein:

a ratio between a length of the truncated cone-shaped section of the guide device and an upstream diameter at the upstream end of the truncated cone-shaped section of the guide device is between 2 and 6;

a ratio between a length of the cylindrical section of the guide device and the upstream diameter at the upstream end of the truncated cone-shaped section of the guide device is between 1 and 3;

a ratio between the upstream diameter at the upstream end of the truncated cone-shaped section of the guide device and a downstream diameter at a downstream end of the truncated cone-shaped section of the guide device is between 0.25 and 0.75; and

a ratio between the downstream diameter at the downstream end of the truncated cone-shaped section of the guide device and a diameter of the mixing section of the venturi is between 0.81 and 0.99.

18. The mixing device of claim 17, wherein a ratio of a distance (y) between a flow discharge-side end of the guide device and the outlet of the housing, and the diameter of the mixing section of the venturi is between 0.5 and 2.5.

19. A mixing device for mixing gas and combustion air for a gas burner, the mixing device having a housing that defines a combustion air inlet, a gas inlet, and an outlet, the mixing device comprising:

a venturi that includes a contraction section, followed by a mixing section, followed by a diffuser section;

the gas inlet of the mixing device is in fluid communication with the mixing section of the venturi to provide gas to the mixing section of the venturi;

a guide device having an outer wall that defines a lumen that extends through the guide device from an upstream end of the guide device to a downstream end of the guide device, wherein the guide device is positioned in the venturi and passes through at least part of the mixing section of the venture such that an outlet of the guide device is downstream of an inlet of the mixing section; and

the guide device dividing combustion air that enters the combustion air inlet of the mixing device into a primary flow, which flows between the outer wall of the guide device and an inner wall of the venturi, and a secondary flow, which flows through the lumen of the guide device.

20. A mixing device for mixing gas and combustion air for a gas burner, the mixing device having a housing that defines a combustion air inlet, a gas inlet, and an outlet, the mixing device comprising:

a venturi that includes a contraction section, followed by a mixing section, followed by a diffuser section;

the gas inlet of the mixing device is in fluid communication with the mixing section of the venturi to provide gas to the mixing section of the venturi;

a guide device having an outer wall that defines a lumen that extends through the guide device from an upstream end of the guide device to a downstream end of the guide device, wherein the upstream end of the guide device is positioned upstream of the mixing section of the venturi and the downstream end of the guide device is downstream of the mixing section of the venturi; and

the guide device dividing combustion air that enters the combustion air inlet of the mixing device into a primary flow, which flows between the outer wall of the guide device and an inner wall of the venturi, and a secondary flow, which flows through the lumen of the guide device.