Method and system for computer assisted orthopedic knee surgery

• US 8,512,346 B2
• Filed: 01/16/2009
• Issued: 08/20/2013
• Est. Priority Date: 01/16/2008
• Status: Active Grant

• Current Assignee: ORTHOsoft ULC. (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Orthosoft Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: Couture, Pierre
• Primary Examiner(s): Woodall, Nicholas
• Assistant Examiner(s): Waggle, Jr., Larry E
• Application Number:
  US12/747,297
• Publication Number:
  US 20100292703A1
• Time in Patent Office: 1,677 Days
• Field of Search: 600/407, 600426-427, 600/429, 606/86.R, 606 87- 89, 606 96- 98, 606/130
• US Class Current: 606/88
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2034/2068 using pointers, e.g. pointers having reference marks for determining coordinates of body points
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis

Abstract

A method and system (10) for the installation of a cutting guide (60) on a bone element (33) in orthopedic computer assisted surgery is provided. The method includes positioning a drill guide (30) against a distal end of the bone element (33), determining at least two pin locations on one of a medial (31) and a lateral side of the bone element (33), fastening locating pins (42) to the bone element (33) at the determined pin locations, removing the drill guide (30) and installing a CAS bone reference (20) in its place on the same locating pins (42), and subsequently mounting the cutting guide (60) to the same locating pins (42).

Claims

1. A method of installing a cutting guide on a bone element in orthopedic computer assisted surgery, the method comprising:

providing a computer assisted surgery (CAS) system;

positioning a drill guide against a distal end of the bone element;

determining at least two pin locations on one of a medial and a lateral side of the bone element;

fastening locating pins to the bone element at said determined pin locations;

removing the drill guide and installing a CAS bone reference in its place on the locating pins, thereby engaging the bone reference to the bone element, the CAS bone reference having a trackable member thereon which is locatable and trackable in three dimensional space by the CAS system;

digitizing landmarks on an outer surface of the bone element such that the CAS system generates a bone model representative of and registered to the bone element, such as to enable the CAS system to track the position and orientation in space of the bone element in view of the relative positions of the digitized landmarks and the bone reference fixed to the bone element; and

mounting the cutting guide to the locating pins, the cutting guide including at least a distal cutting guide portion disposed at a determined resection distance relative to the bone element.

2. The method of claim 1, wherein the step of positioning further comprises abutting three abutting surfaces of the drill guide against bone element, the abutting surfaces including a distal abutting surface, an anterior abutting surface and at least one of a medial and a lateral abutting surface, each for abutment against a respective surface of the bone element.

3. The method of claim 1, wherein the step of digitizing further comprises using a digitizing pointer in communication with the CAS system to digitize the landmarks on the bone element.

4. The method of claim 1, wherein the step of mounting the cutting guide includes releasably fastening at least a portion of the cutting guide to the CAS bone reference.

5. The method of claim 1, wherein the step of determining the at least two pin locations includes using guide holes formed in the drill guide.

6. The method of claim 5, further comprising positioning the guide holes in the drill guide at predetermined locations relative to at least a distal abutting surface and an anterior abutting surface thereof.

7. The method of claim 5, further comprising selecting predetermined locations of the guide holes such that they are positioned, when the drill guide is positioned in place against a distal end of the bone element, outside a region of the bone element which is to be resected during the orthopedic knee surgery.

8. The method of claim 1, wherein the step of fastening the locating pins further comprises:

using the drill guide to drill holes in the bone element at the determined pin locations; and

inserting the locating pins into the drilled holes formed in the bone element.

9. A method of preparing a femur for total knee replacement surgery using a computer assisted surgery (CAS) system, the method comprising:

installing at least two locating pins in a distal end of the femur at positions disposed outside a region of the femur to be resected, including positioning a drill guide against the distal end of the femur, using the drill guide to determine at least two pin locations on one of a medial side and a lateral side of the distal end of the femur and forming holes in the femur at said pin locations within which the locating pins are inserted;

engaging a bone reference which is in communication with the CAS system to the locating pins;

digitizing a number of landmarks on an outer surface of the femur using a digitizing pointer in communication with the CAS system; and

mounting a cutting guide to the locating pins, the cutting guide including at least a distal cutting guide disposed at a determined distal resection distance relative to a distal end of the femur.

10. The method of claim 9, wherein the step of positioning further comprises abutting three abutting surfaces of the drill guide against the femur, the abutting surfaces including a distal abutting surface, an anterior abutting surface and at least one of a medial and a lateral abutting surface, each respectively abutting against a corresponding surface of the femur.

11. The method of claim 9, wherein the step of mounting the cutting guide includes releasably fastening at least a portion of the cutting guide to the bone reference.

12. The method of claim 9, wherein the step of determining the at least two pin locations includes using guide holes formed in the drill guide.

13. A system for conducting orthopedic surgery on a bone element comprising:

a computer assisted surgery (CAS) system including a computer, a display device in communication with the computer, and a tracking system also in communication with the computer;

a drill guide having at least two substantially perpendicular abutment surfaces thereon which are adapted to be abutted against the bone element, at least two guide holes extend through the drill guide and are located therein at positions disposed outside a predetermined region of the bone element when said abutting surfaces are in contact with their respective surfaces of the bone element, said guide holes being sized to accommodate the insertion of locating pins therethrough, the predetermined region being a portion of the bone element that is to be resected;

a bone reference having a first pair of holes therein which mate with said locating pins such as to engage the bone reference to said locating pins, the bone reference having a first trackable member thereon which is locatable and trackable in three dimensional space by the CAS system; and

a cutting guide having a second pair of holes therein which mate with said locating pins such as to engage the cutting guide to said locating pins, the cutting guide including at least a distal cutting guide portion disposed at a determined resection distance relative to the bone element which is determined by the CAS system.

14. The system as defined in claim 13, further comprising a digitizer having a second trackable member thereon which is independently locatable and trackable in three dimensional space by the CAS system, the digitizer having a tip in known position relative to the second trackable member, the tip of the digitizer being adapted to be used to digitize landmarks on the bone element, the CAS system generating a bone model representative of, and registered to, the bone element such as to enable the CAS system to track the position and orientation of the bone element.

15. The system as defined in claim 13, wherein the cutting guide is un-tracked by the CAS system.

16. The system as defined in claim 13, wherein the abutment surfaces of the drill guide include a distal abutment surface and a proximal abutment surface respectively adapted to be abutted against a most distal and a most proximal surface of the bone element.

17. The system as defined in claim 16, wherein the drill guide includes a projection on at least one of medial and lateral sides thereof which respectively include a medial and lateral abutment surface thereon, and wherein the at least two guide holes extend through said projection.

18. The system as defined in claim 13, further comprising a digitizing pointer in communication with the CAS system, the digitizing point being operable to digitize landmarks on the bone element such that the CAS system generates a bone model representative of, and registered to, the bone element.

19. A kit for conducting knee replacement surgery on a bone element of a knee using a computer assisted surgery (CAS) system, comprising:

at least two locating pins adapted to be fixed to the bone element;

a drill guide having a distal abutment surface and a proximal abutment surface respectively adapted to be abutted against a most distal and a most proximal surface of the bone element, the drill guide having at least one of a medial and a lateral projection which respectively include medial and lateral abutment surfaces, and wherein at least two guide holes extend through said projection and are disposed therein at positions located outside a predetermined region when said abutting surfaces are in contact with their respective surfaces of the bone element, said guide holes being sized to receive locating pins therethrough for fixation to the bone element, the predetermined region being a portion of the bone element that is to be resected;

a bone reference having a first pair of holes therein which mate with said locating pins such as to engage the bone reference to said locating pins, the bone reference having a first trackable member thereon which is locatable and trackable in three dimensional space by the CAS system; and

a cutting guide having a base portion with a second pair of holes therein which mate with said locating pins such as to engage the cutting guide to said locating pins, the cutting guide including at least a distal cutting guide portion engaged with the base portion and disposed at a determined resection distance relative said base portion and to said locating pins, and therefore relative to the bone element to which the locating pins are adapted to be fixed.

20. The kit as defined in claim 19, wherein the cutting guide is un-tracked by the CAS system.

21. The kit as defined in claim 19, wherein the computer assisted surgery (CAS) system includes a computer, a display device in communication with the computer, and a tracking system also in communication with the computer, the tracking system being operable to locate and track the first and second trackable members.

22. The kit as defined in claim 19, further comprising a digitizing pointer in communication with the CAS system, the digitizing point being operable to digitize landmarks on the bone element such that the CAS system generates a bone model representative of, and registered to, the bone element.