Methods and apparatus to prevent failures of fiber-reinforced composite materials under compressive stresses caused by fluids and gases invading microfractures in the materials

• US 8,515,677 B1
• Filed: 07/12/2010
• Issued: 08/20/2013
• Est. Priority Date: 08/15/2002
• Status: Expired due to Fees

• Current Assignee: Smart Drilling and Completion, Inc.
• Original Assignee: Smart Drilling and Completion, Inc.
• Inventors: Vail, William Banning
• Primary Examiner(s): Le, John H
• Application Number:
  US12/804,039
• Time in Patent Office: 1,135 Days
• Field of Search: 702/9, 702/12, 702/34, 702/42, 702/43, 702/47, 702/53, 702/59, 702/144, 702/181, 737/77, 138/125, 264/108, 428/36.3, 166/61, 166/302, 166/367
• US Class Current: 702/12
• CPC Class Codes: B64C 1/26 Attaching the wing or tail units or stabilising surfaces
• CPC Class Codes: B64C 2001/0072 from composite materials
• CPC Class Codes: E21B 4/04 Electric drives E21B4/12 takes precedence
• CPC Class Codes: Y02T 50/40 Weight reduction
• CPC Class Codes: Y10T 428/1369 Fiber or fibers wound around each other or into a self-sustaining shape [e.g., yarn, braid, fibers shaped around a core, etc.]

Abstract

Methods and apparatus are described to use real-time measurement systems to detect the onset of compression induced microfracturing of fiber-reinforced composite materials. Measurements are described to detect the onset of compression induced microfracturing of fiber-reinforced composite materials to prevent catastrophic failures of aircraft components containing such materials. Methods and apparatus are described to prevent fluids and gases from invading any compression induced microfractures by coating surfaces of fiber-reinforced materials to reduce the probability of failure of such fiber-reinforced materials.

Claims

1. A method to use real-time measurement systems to detect the onset of compression induced microfracturing of fiber-reinforced composite materials, comprising:

a) measuring an electrical resistivity between different portions of the fiber-reinforced composite materials, and

b) determining an invasion of conductive fluids in the microfractures of said fiber-reinforced composite materials by measuring changes in electrical resistivity over a time interval between different portions of the fiber-reinforced composite materials.

2. The method of claim 1 wherein said fiber-reinforced composite materials comprise a portion of an umbilical in a subterranean wellbore that conducts electricity through insulated wires to a subterranean electric drilling machine.

3. The method of claim 1 wherein said fiber-reinforced composite materials comprise at least one of a portion of a Boeing 787 wing, 787 wing box assembly, and any combination thereof.

4. The method of claim 1 wherein said fiber-reinforced composite materials comprise any portion of an airplane.

5. A method to detect the onset of compression induced micro-fracturing of fiber-reinforced composite materials, comprising:

a) measuring dielectric properties between different portions of fiber-reinforced composite materials using a real time measurement system, and

b) determining an invasion of conductive fluids in the micro-fractures of said fiber-reinforced composite materials by changes in measured dielectric properties over a time interval between different portions of the fiber-reinforced composite materials.

6. The method of claim 5 wherein said fiber-reinforced composite materials comprise a portion of an umbilical in a subterranean wellbore that conducts electricity through insulated wires to a subterranean electric drilling machine.

7. The method of claim 5 wherein said fiber-reinforced composite materials comprise at least one of a portion of a Boeing 787 wing, 787 wing box assembly, and any combination thereof.

8. The method of claim 5 wherein said fiber-reinforced composite materials comprise any portion of an airplane.

9. A method to detect the onset of compression induced micro-fracturing of fiber-reinforced composite materials, comprising:

a) fabricating substantial portions of a real-time measurement system within the fiber-reinforced composite materials, and

b) using the real-time measurement system to determine an invasion of fluids and gases in the micro-fractures of said fiber-reinforced composite materials by changes in measured resistivity or dielectric properties over a time interval between different portions of the fiber-reinforced composite materials.

10. The method of claim 9 wherein said fiber-reinforced composite materials comprise a portion of an umbilical in a subterranean wellbore that conducts electricity through insulated wires to a subterranean electric drilling machine.

11. The method of claim 9 wherein said fiber-reinforced composite materials comprise at least one of a portion of a Boeing 787 wing, 787 wing box assembly, and any combination thereof.

12. The method of claim 9 wherein said fiber-reinforced composite materials comprise any portion of an airplane.