Surgical stapling instrument comprising a magnetic element driver

• US 8,517,239 B2
• Filed: 02/05/2009
• Issued: 08/27/2013
• Est. Priority Date: 02/05/2009
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Scheib, Charles J., Jaworek, Gary S., Hall, Steven G.
• Primary Examiner(s): Lopez, Michelle
• Application Number:
  US12/366,538
• Publication Number:
  US 20100193568A1
• Time in Patent Office: 1,664 Days
• Field of Search: 227/175.1, 227/176.1, 227/179.1, 318/115, 318/118, 318/135, 310/12.01, 310/68.R, 310/103, 310/156.01, 310/156.11, 606/75, 606/219
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft

Abstract

In various embodiments, a surgical stapling instrument can comprise a plurality of magnetic elements configured to articulate an end effector of the surgical instrument. The surgical instrument can comprise at least one electromagnet which can be selectively activated, or polarized, to generate a magnetic field sufficient to motivate a second magnetic element, such as a permanent magnet and/or an iron core, for example, mounted to the end effector. In certain embodiments, a surgical stapling instrument can comprise a plurality of magnetic elements configured to open and/or close an end effector of the surgical instrument. In at least one embodiment, a surgical stapling instrument can comprise a plurality of magnetic elements configured to advance and/or retract a firing bar, cutting member, and/or staple sled within the surgical instrument in order to incise and/or staple tissue positioned within an end effector of the surgical instrument.

Claims

1. A surgical stapler, comprising:

a handle comprising;

a gripping portion; and

a firing trigger movable relative to said gripping portion;

a shaft, comprising;

a shaft axis;

an elongate shaft frame extending from said gripping portion; and

a driver rotatable relative to said elongate shaft frame, said driver comprising a longitudinal aperture;

a firing member slidably positioned within said longitudinal aperture, wherein said firing member is operably coupled with said firing trigger;

an end effector selectively articulatable in first and second directions, comprising;

a staple cartridge channel configured to receive a staple cartridge;

an anvil movably coupled to said staple cartridge channel; and

a gear portion, wherein said driver is operably engaged with said gear portion; and

a motor selectively operable in first and second directions, comprising;

a first magnetic element mounted to said elongate shaft frame along said shaft axis; and

a second magnetic element mounted to said driver, wherein said first magnetic element is configured to generate at least one magnetic field sufficient to displace said second magnetic element relative to said elongate shaft frame and rotate said driver, and wherein said first magnetic element and said second magnetic element are radially aligned within said shaft.

2. The surgical stapler of claim 1, wherein said first magnetic element comprises an electromagnet which can be selectively energized to create said magnetic field.

3. The surgical stapler of claim 1, further comprising a pivot connecting said end effector and said elongate shaft frame, wherein said rotatable driver is configured to articulate said end effector about said pivot.

4. The surgical stapler of claim 3, wherein said end effector is pivotable about a pivot axis, wherein said driver is rotatable about a shaft axis, and wherein said shaft axis is substantially perpendicular to said pivot axis.

5. The surgical stapler of claim 1 wherein said second magnetic element comprises a permanent magnet embedded within said driver.

6. The surgical stapler of claim 1, wherein said first magnetic element comprises a plurality of electromagnets, and wherein said plurality of electromagnets can be selectively energized to create said at least one magnetic field.

7. The surgical stapler of claim 6, wherein said elongate shaft frame comprises a perimeter, wherein said perimeter comprises a plurality of recesses, and wherein said plurality of electromagnets are positioned within said plurality of recesses.

8. The surgical stapler of claim 7, wherein said plurality of electromagnets can be polarized in an alternating manner around said perimeter.

9. The surgical stapler of claim 6 further comprising a switch, wherein said switch is configured to selectively energize said plurality of electromagnets.

10. The surgical stapler of claim 1, wherein said second magnetic element comprises an array of permanent magnets embedded within said driver.

11. A surgical stapler, comprising:

a handle comprising;

a gripping portion; and

a firing trigger movable relative to the gripping portion;

a shaft, comprising;

an elongate shaft frame comprising a first motor portion configured to produce a magnetic field; and

a driver rotatable in first and second directions, said driver comprising;

a first longitudinal aperture; and

a second motor portion,

wherein said driver is rotatable relative to said elongate shaft frame, and wherein said second motor portion comprises a plurality of permanent magnets embedded within said driver and configured to interact with said magnetic field produced by said first motor portion;

a firing member slidably positioned within said first longitudinal aperture, wherein said firing member is operably coupled to said firing trigger;

an articulation joint; and

an end effector rotatably coupled to said shaft about said articulation joint, wherein said articulation joint comprises a driven portion operably engaged with said rotatable driver, and wherein said end effector is rotatable in first and second directions.

12. The surgical stapler of claim 11, wherein said first motor portion comprises an electromagnet which can be selectively energized to create the magnetic field.

13. The surgical stapler of claim 11, wherein said end effector is pivotable about a pivot axis, wherein said driver is rotatable about a shaft axis, and wherein said shaft axis is substantially perpendicular to said pivot axis.

14. The surgical stapler of claim 11, wherein said first motor portion comprises a second longitudinal aperture, and wherein said driver is rotatably supported in said second longitudinal aperture.

15. The surgical stapler of claim 11, wherein said driver comprises a perimeter, and wherein said plurality of permanent magnets comprises an array of permanent magnets embedded around said perimeter.

16. The surgical stapler of claim 11, wherein said driver comprises a distal gear portion, and wherein said driven portion comprises a second gear portion meshingly engaged with said distal gear portion.

17. The surgical stapler of claim 11, wherein said first motor portion comprises a plurality of electromagnets, wherein said plurality of electromagnets can be selectively energized to create said magnetic field.

18. The surgical stapler of claim 17, wherein said shaft frame comprises a perimeter, wherein said perimeter comprises a plurality of recesses, and wherein said plurality of recesses are operably configured to receive said plurality of electromagnets.

19. The surgical stapler of claim 18, wherein said plurality of electromagnets comprise alternating polarity around said perimeter.

20. The surgical stapler of claim 17 further comprising a switch, wherein said switch is configured to selectively energize said plurality of electromagnets.

21. A surgical stapler, comprising:

a handle comprising a first trigger and a second trigger;

a shaft extending from said handle, wherein said shaft comprises;

a frame;

an articulation joint;

a conductor, wherein the operation of said first trigger is configured to electrically couple said conductor with a power source;

a first motor portion configured to produce a magnetic field, wherein said first motor portion is positioned adjacent to said articulation joint; and

a second motor portion rotatable relative to said first motor portion, wherein said first motor portion is positioned adjacent to said articulation joint, and wherein said second motor portion comprises;

a first longitudinal aperture; and

at least one magnetic element configured to interact with the magnetic field produced by said first motor portion,

an end effector comprising;

a proximal end rotatably coupled to said frame about said articulation joint;

a distal end; and

a driven portion operably engaged with said second motor portion; and

a drive member slidably positioned within said first longitudinal aperture operably coupled with said second trigger, wherein said drive member is configured to be advanced between said proximal end and said distal end of said end effector upon at least one actuation of said second trigger.

22. The surgical stapler of claim 21, wherein said first motor portion comprises an electromagnet which can be selectively energized to create the magnetic field.

23. The surgical stapler of claim 21, wherein said end effector is pivotable about a pivot axis, wherein said second motor portion is rotatable about a shaft axis, and wherein said shaft axis is substantially perpendicular to said pivot axis.

24. The surgical stapler of claim 21, wherein said at least one magnetic element comprises a plurality of permanent magnets embedded within a rotatable driver.

25. The surgical stapler of claim 21, wherein said first motor portion comprises a second longitudinal aperture, and wherein said second motor portion is rotatably supported in said second longitudinal aperture.

26. The surgical stapler of claim 21, wherein said second motor portion comprises a perimeter, and wherein said at least one magnetic element comprises an array of permanent magnets positioned around said perimeter.

27. The surgical stapler of claim 21, wherein said second motor portion comprises a distal gear portion, and wherein said driven portion comprises a second gear portion meshingly engaged with said distal gear portion.

28. A surgical stapler, comprising:

a handle comprising a trigger;

a shaft extending from said handle, wherein said shaft comprises;

a conductor;

a shaft motor, comprising;

a shaft frame comprising a first shaft motor portion configured to produce a magnetic field, wherein said first shaft motor portion is in electrical communication with said conductor, and wherein the operation of said trigger is configured to electrically couple said conductor with a power source; and

a driver, comprising;

a longitudinal aperture, and

a second shaft motor portion, wherein said driver is rotatable relative to said shaft frame, and wherein said second shaft motor portion comprises at least one magnetic element configured to interact with the magnetic field produced by said first shaft motor portion;

an articulation joint; and

a distal shaft portion rotatably coupled to said frame about said articulation joint, wherein said articulation joint comprises a driven portion operably engaged with said rotatable driver; and

a firing member slidably positioned within said longitudinal aperture.