Cable header connector

• US 8,517,765 B2
• Filed: 12/08/2011
• Issued: 08/27/2013
• Est. Priority Date: 12/08/2011
• Status: Active Grant

• Current Assignee: TE Connectivity Solutions GmbH (TE Connectivity Ltd. (United Kingdom))
• Original Assignee: Tyco Electronics Corporation (TE Connectivity Ltd. (United Kingdom))
• Inventors: Schroll, Neil Franklin, Minnick, Timothy Robert, Magaro, Samuel J. Jr.
• Primary Examiner(s): LE, THANH TAM T
• Application Number:
  US13/314,380
• Publication Number:
  US 20130149890A1
• Time in Patent Office: 628 Days
• Field of Search: 439/98, 439/101, 439/108, 439353-358, 439/607.1, 439/607.27, 43960735-60737, 439/607.45
• US Class Current: 439/607.27
• CPC Class Codes: H01R 13/6586 for separating multiple connector modules

Abstract

A cable header connector includes a cable assembly having a contact sub-assembly and a ground shield coupled to and providing electrical shielding for the contact sub-assembly. The contact sub-assembly has a mounting block with contact channels therein. The contact sub-assembly has signal contacts received in the contact channels and extending between mating and terminating ends. The signal contacts are terminated to corresponding signal wires. The ground shield has walls extending along the signal contacts and has mating and terminating ends. The mating end is positioned either at or beyond the mating ends of the signal contacts. The terminating end is positioned either at or beyond the terminating ends of the signal contacts such that the ground shield provides shielding along the entire length of the signal contacts.

Claims

1. A cable header connector comprising:

a cable assembly comprising a contact sub-assembly configured to be terminated to a cable and a ground shield coupled to and providing electrical shielding for the contact sub-assembly;

the contact sub-assembly having a mounting block having contact channels therein, the contact sub-assembly having a single differential pair of signal contacts each received in corresponding contact channels, the signal contacts extending between mating ends and terminating ends, the signal contacts being terminated to corresponding signal wires of the cable at the terminating ends; and

the ground shield having walls extending along the signal contacts the walls defining a receptacle, the ground shield having a mating end and a terminating end, the mating end of the ground shield being positioned either at or beyond the mating ends of the signal contacts, the terminating end of the ground shield being positioned either at or beyond the terminating ends of the signal contacts such that the ground shield provides shielding along the entire length of the signal contacts to provide electrical shielding for the single differential pair of signal contacts from signal contacts of another contact sub-assembly, wherein the receptacle is configured to receive only the single differential pair of signal contacts such that the ground shield electrically shields the single differential pair of signal contacts from any other differential pair of signal contacts.

2. The cable header connector of claim 1, wherein the ground shield entirely peripherally surrounds the termination of the signal contacts to the signal wires.

3. The cable header connector of claim 1, wherein the ground shield extends along a portion of the cable such that the ground shield peripherally surrounds at least part of a cable shield of the cable.

4. The cable header connector of claim 1, further comprising a ground ferrule configured to be mounted to an end of the cable, the ground shield extending along and peripherally surrounding a portion of the ground ferrule.

5. The cable header connector of claim 1, wherein the ground shield comprises an upper shield and a lower shield coupled to the upper shield, a receptacle being defined between the upper and lower shields, the contact sub-assembly being received in the receptacle and the receptacle being configured to receive only the single differential pair of signal contacts such that the lower shield and the upper shield electrically shield the single differential pair of signal contacts from any other differential pair of signal contacts.

6. The cable header connector of claim 1, wherein the ground shield includes a shroud at the mating end, the shroud being C-shaped and having an open side, the shroud peripherally surrounding the single differential pair of signal contacts to electrically shield the single differential pair of signal contacts from any other differential pair of signal contacts on three sides thereof.

7. The cable header connector of claim 1, wherein the ground shield comprises an upper shield and a lower shield, the lower shield having a receptacle that receives the contact sub-assembly therein, the upper shield having side walls, the lower shield having side walls, the side walls of the upper shield engaging the side walls of the lower shield to create continuous ground paths along the sides of the single differential pair of signal contacts.

8. The cable header connector of claim 1, wherein the ground shield comprises an upper shield and a lower shield, the upper shield comprising press-fit features, the lower shield comprising press-fit features engaging corresponding press-fit features of the upper shield to secure the lower shield to the upper shield by an interference fit.

9. The cable header connector of claim 1, wherein the ground shield includes an opening in at least one of the walls, the mounting block having at least one locating post extending therefrom, the at least one locating post received in the corresponding opening in the ground shield to position the contact sub-assembly with respect to the ground shield.

10. The cable header connector of claim 1, wherein the mating ends of the signal contacts extend beyond a front of the mounting block such that the signal contacts are separated by air and the signal contacts are separated from the ground shield by air.

11. A cable header connector comprising:

a contact module having a support body and a plurality of cable assemblies held by the support body, each cable assembly comprising a contact sub-assembly configured to be terminated to a cable and a ground shield coupled to and providing electrical shielding for the contact sub-assembly, the support body engaging and supporting the ground shields of the cable assemblies;

the contact sub-assembly having a mounting block having a contact channels therein, the contact sub-assembly having a pair of signal contacts each received in corresponding contact channels, the signal contacts extending between mating ends and terminating ends, the signal contacts being terminated to corresponding signal wires of the cable at the terminating ends; and

the ground shield having walls extending along the signal contacts, the ground shield having a mating end and a terminating end, the mating end of the ground shield being positioned either at or beyond the mating ends of the signal contacts, the terminating end of the ground shield being positioned either at or beyond the terminating ends of the signal contacts such that the ground shield provides shielding along the entire length of the signal contacts.

12. The cable header connector of claim 11, wherein the contact module aligns each of the cable assemblies in a column.

13. The cable header connector of claim 11, wherein the contact module includes a first holder and a second holder coupled to the first holder, at least one of the first and second holders including channels that receive corresponding cable assemblies.

14. The cable header connector of claim 11, wherein the contact module is configured to engage and provide strain relief to the cables.

15. The cable header connector of claim 11, wherein the mating ends of the ground shields and the mating ends of the signal contacts extend forward of a front of the contact module.

16. The cable header connector of claim 11, further comprising a ground ferrule configured to be mounted to an end of the cable, wherein the ground shield extends rearward of the termination of the cable and the signal contacts such that the ground shield peripherally surrounds a portion of the ground ferrule, at least part of a cable shield of the cable, and the termination between the signal contacts and the signal wires.

17. A cable header connector comprising:

a header housing having a base wall;

contact modules coupled to the base wall, each contact module having a support body and a plurality of cable assemblies held by the support body, each cable assembly comprising a contact sub-assembly configured to be terminated to a cable and a ground shield coupled to and providing electrical shielding for the contact sub-assembly, the support body engaging and supporting the ground shields of the cable assemblies;

the contact sub-assembly having a mounting block having a contact channels therein, the contact sub-assembly having a pair of signal contacts each received in corresponding contact channels, the signal contacts extending between mating ends and terminating ends, the signal contacts being terminated to corresponding signal wires of the cable at the terminating ends; and

the ground shield having walls extending along the signal contacts, the ground shield having a mating end and a terminating end, the mating end of the ground shield being positioned either at or beyond the mating ends of the signal contacts, the terminating end of the ground shield being positioned either at or beyond the terminating ends of the signal contacts such that the ground shield provides shielding along the entire length of the signal contacts.

18. The cable header connector of claim 17, wherein the base wall includes openings therethrough, the mating ends of the ground shields extending through corresponding openings, the mating ends of the signal contacts extending through corresponding openings.

19. The cable header connector of claim 17, wherein the contact modules are arranged in parallel and coupled to the header housing such that the cable assemblies are aligned in rows and columns.

20. The cable header connector of claim 17, further comprising a ground ferrule configured to be mounted to an end of the cable, wherein the ground shield extends rearward of the termination of the cable and the signal contacts such that the ground shield peripherally surrounds a portion of the ground ferrule, at least part of a cable shield of the cable, and the termination between the signal contacts and the signal wires.