Replaceable connection for portable electronic devices

• US 8,517,771 B2
• Filed: 11/04/2011
• Issued: 08/27/2013
• Est. Priority Date: 04/12/2010
• Status: Expired due to Fees

• Current Assignee: Flextronics America LLC (Flextronics International Limited)
• Original Assignee: Flextronics America LLC (Flextronics International Limited)
• Inventors: Chen, Jeff, Chang, Michael, Kan, Ken
• Primary Examiner(s): VU, HIEN D
• Application Number:
  US13/289,919
• Publication Number:
  US 20120045916A1
• Time in Patent Office: 662 Days
• Field of Search: 439/638, 439/76.1, 439/474
• US Class Current: 439/638
• CPC Class Codes: H01R 13/501 comprising an integral hinge or a frangible part
• CPC Class Codes: H01R 2201/06 for computer periphery
• CPC Class Codes: H01R 31/06 Intermediate parts for linking two coupling parts, e.g. adapter with a holder adapted for supporting apparatus to which its counterpart is attached H01R33/94
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49124 On flat or curved insulated base, e.g., printed circuit, etc.
• CPC Class Codes: Y10T 29/49126 Assembling bases
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.
• CPC Class Codes: Y10T 29/49144 by metal fusion
• CPC Class Codes: Y10T 29/49208 by assembling plural parts
• CPC Class Codes: Y10T 29/4921 with bonding

Abstract

Systems and methods electrically connect a first electronic device or electrical component, having a external electrical connector, to a circuit board of a second electronic device. A low-cost, user-installable connection system isolates mechanical stresses imposed on the external electrical connector to within the user-installable connection system, thereby preventing the mechanical stresses from reaching the circuit board in the second electronic device. If the connection becomes faulty, only the low-cost, user-installable connection system must be replaced.

Claims

1. A user-replaceable electrical connection system comprising:

a. a housing having a mounting point, a guide feature on each side of the housing and a tab feature for aiding in fitting the housing in a fixed position relative to an electronic device;

b. a mounting element having a mounting aperture for receiving a fastener mechanically coupled to the housing, wherein the housing is removably coupleable to an electronic device having a first circuit board, wherein the mounting element comprises a second circuit board;

c. an external electrical connector mechanically coupled to the mounting element, wherein the mechanical coupling between the external electrical connector and the mounting element is configured to fail when a predetermined minimum force is applied to the external electrical connector;

d. an internal electrical connector electrically coupled to the external electrical connector via the second circuit board, wherein the internal electrical connector is configured to be removably, electrically coupled to the first circuit board in the electronic device, and the failure of the mechanical coupling of the external connector to the mounting element isolates the predetermined minimum force from the internal connector; and

e. wherein the mechanically coupling of the external connector to the mounting element comprises one of gluing, epoxying, brazing, welding, encasing, integrally forming, press-fitting, snap-fitting and fastening with threaded fasteners.

2. The system of claim 1, wherein the mounting element is substantially planar.

3. The system of claim 1, wherein the internal electrical connector is mechanically coupled to the mounting element.

4. The system of claim 1, wherein the internal electrical connector is electrically coupled to the mounting element.

5. The system of claim 1 wherein the external electrical connector comprises a DC power supply connector.

6. The system of claim 1, wherein the second circuit board comprises a flexible electrical circuit mechanically coupled to the mounting element to form the second circuit board.

7. The system of claim 1, wherein the external electrical connector is electrically coupled to the internal electrical connector via the second circuit board.

8. The system of claim 7, wherein the predetermined minimum force causes the failure of the one or more solder connections between the external electrical connection and the second circuit board.

9. The system of claim 6, wherein the predetermined minimum force applied to the external connector results in a mechanical failure of the substantially planar mounting element, and the electrical connection between the external electrical connector and the internal electrical connector is maintained via the flexible electrical circuit.

10. The system of claim 1, wherein the user-replaceable connection and failure isolation system is mechanically coupled to an external casing of the electronic device.