Endoscopic instrument having reduced diameter flexible shaft

• US 8,517,921 B2
• Filed: 04/18/2005
• Issued: 08/27/2013
• Est. Priority Date: 04/16/2004
• Status: Expired due to Fees

• Current Assignee: Gyrus ACMI, Inc. (Olympus Corporation)
• Original Assignee: Gyrus ACMI, Inc. (Olympus Corporation)
• Inventors: Tremaglio, Anthony, Castro, Salvatore
• Primary Examiner(s): SMITH, PHILIP ROBERT
• Application Number:
  US11/109,041
• Publication Number:
  US 20050250983A1
• Time in Patent Office: 3,053 Days
• Field of Search: 600/104, 600109-110, 600/121, 600/123, 600/129, 600/146, 600/153, 600/128
• US Class Current: 600/128
• CPC Class Codes: A61B 1/0052 Constructional details of control elements, e.g. handles
• CPC Class Codes: A61B 1/012 characterised by internal passages or accessories therefor
• CPC Class Codes: A61B 1/018 for receiving instruments
• CPC Class Codes: A61B 1/05 characterised by the image sensor, e.g. camera, being in the distal end portion
• CPC Class Codes: A61B 1/0676 at distal tip of an endoscope
• CPC Class Codes: A61B 17/221 Gripping devices in the form of loops or baskets for gripping calculi or similar types of obstructions surgical snare instruments A61B17/32056
• CPC Class Codes: A61B 2017/22038 with a guide wire
• CPC Class Codes: A61B 2017/22042 Details of the tip of the guide wire
• CPC Class Codes: A61B 2017/2212 having a closed distal end, e.g. a loop
• CPC Class Codes: A61B 90/361 Image-producing devices, e.g. surgical cameras

Abstract

A medical instrument comprising a flexible, filamentous shaft slideably disposed in a sheath, the instrument including an electronic imaging system comprising an image sensor carried on a distal end portion of the instrument. The shaft may be used as a guidewire for a complementary guided device, or it may be used to carry a functional element for performing a procedure at a target site in a patient'"'"'s body. In other embodiments, the present invention contemplates a flexible sheath, preferably having a simple tubular construction, with an electronic imaging system at its distal end. The sheath is adapted to slideably receive a shaft, preferably a filamentous shaft, that closely fits the sheath. The shaft carries functional element at its distal end. The instruments according to the present invention may include one or more filaments along their length for deflecting an insertable portion of the instrument.

Claims

1. A medical instrument device, comprising:

a flexible, filamentous shaft, comprising;

a) a plurality of filaments forming a filamentous core, wherein the plurality of filaments comprise;

a deflection system comprising at least one deflecting filament with a distal end portion operatively coupled to a distal end portion of the medical instrument device and proximal end operatively coupled to a proximal end portion of the medical instrument device, and a control mechanism at the proximal end portion of the medical instrument device enabling a user to pull the at least one deflecting filament and deflect the distal end portion of the deflecting filament; and

an imaging system comprising an image sensor carried on the distal portion of the medical instrument device;

b) a jacket binding the plurality of filaments together forming the filamentous core; and

c) a flexible sheath slideably disposed over the jacket;

wherein the flexible sheath has a functional element at the distal end of the medical instrument device for performing a procedure on an object or tissue at a target site in a patient'"'"'s body,

wherein the at least one deflecting filament is slideably housed in a sleeve, and

wherein one or more of the plurality of filaments are in contact with an inner wall of the jacket, and the plurality of filaments being in contact with each other lengthwise along the flexible, filamentous shaft so that the filamentous core is bundled within the jacket.

2. The medical instrument device of claim 1, wherein the flexible sheath comprises a polymer tube.

3. The medical instrument device of claim 2, wherein the polymer tube has a substantially uniform composition along a majority of an insertable, distal portion of the flexible sheath.

4. The medical instrument device of claim 3, further comprising at least one solid-state illumination source disposed at the distal end of the medical instrument device.

5. The medical instrument device of claim 1, wherein the jacket has an outer diameter that closely matches an inner diameter of the flexible sheath so that an overall outer diameter of the medical instrument device is minimized.

6. The medical instrument device of claim 5, wherein an insertable portion of the sheath consists essentially of a polymer tube.

7. The medical instrument device of claim 6, wherein the functional element comprises a device for capturing or manipulating tissue or objects at a surgical site in a patient'"'"'s body.

8. The medical instrument device of claim 1, wherein the functional element comprises a device that has a first configuration when disposed in the sheath and a second configuration when deployed from the distal end of the sheath.

9. The medical instrument device of claim 1, wherein the flexible, filamentous shaft includes an illumination source for emitting light from the distal end of the flexible, filamentous shaft.

10. The medial instrument device of claim 9, wherein the plurality of filaments is between 2 to 5 filaments, and at least one filament provides structural support of a predetermined rigidity and flexibility, and at least one filament of the plurality of filaments is operatively coupled to the image sensor and comprises an electrical conduit for power and/or signals.

11. The medical instrument of claim 10, wherein the image sensor comprises a CMOS image sensor.

12. The medical instrument of claim 1, wherein the image sensor has an imaging surface oriented non-perpendicularly to an optical axis of the shaft.

13. The medical instrument of claim 1, wherein the image sensor comprises a CMOS image sensor.

14. The medical instrument of claim 1, wherein the image sensor has an active imaging surface that is longer than an inner diameter of the sheath.

15. A medical instrument device, comprising:

a flexible filamentous shaft comprising;

a) a flexible sheath comprising a polymer tube;

b) a functional element at a distal end for performing a procedure on an object or tissue at a target site in a patient'"'"'s body;

c) a plurality of filaments forming a filamentous core, wherein the plurality of filaments comprise;

a deflection system comprising at least one deflecting filament with a distal end portion coupled to a distal end portion of the medical instrument device and a proximal end portion coupled to a proximal end portion of the medical instrument device, and a control mechanism at the proximal end portion of the medical instrument device enabling a user to manipulate the at least one deflecting filament and deflect the distal end portion of the medical instrument device;

wherein the at least one deflecting filament is slideably housed in a sleeve,

wherein the flexible, filamentous shaft includes a jacket binding the plurality of filaments together forming the filamentous core,

wherein the filamentous core includes one or more of the plurality of filaments at an outer perimeter in contact an inner wall of the jacket, and the plurality of filaments are in contact with each other lengthwise along the flexible, filamentous shaft; and

wherein the jacket has an outer diameter that closely matches an inner diameter of the flexible sheath.

16. A medical instrument comprising:

a flexible, filamentous shaft comprising;

i. a plurality of filaments forming a filamentous core;

ii. the plurality of filaments including conductors operatively coupled to the image sensor so as to communicate power and signals between the sensor and a location proximal to an insertable portion of the medical instrument;

iii. one or more of the plurality of filaments are deflecting filaments constructed and arranged to provide pushability and steerability to the medical instrument sufficient to deliver a distal end of the medical instrument to a predetermined target site in a patient'"'"'s body, wherein the deflecting filaments are slideably housed in a sleeve;

iv. a jacket binding the plurality of filaments and the sleeve forming the filamentous core, and

v. a flexible sheath slideably disposed over the jacket;

an image sensor carried on a distal end portion of the flexible, filamentous shaft;

wherein the plurality of filaments are in contact with an inner wall of the jacket and the plurality of filaments in contact with each other lengthwise along the flexible, filamentous shaft.

17. The medical instrument of claim 16 wherein the medical instrument comprises a guidewire capable of receiving a predetermined guided device, the flexible, filamentous shaft and guidewire forming a functionally complementary assembly so as to enable delivery of the guided device to a target location in a patient'"'"'s body.

18. The medical instrument of claim 17 wherein the medical instrument is adapted to deliver the guided device to a region comprising the ureter, bladder or kidney of a patient.

19. The medical instrument of claim 18 wherein the guided device comprises a catheter or stent.

20. The medical instrument of claim 17 wherein the medical instrument is adapted to deliver the guided device to a region comprising the esophageal tract or gastrointestinal tract of a patient.