System and method for balancing charge within a battery pack

• US 8,519,670 B2
• Filed: 03/23/2010
• Issued: 08/27/2013
• Est. Priority Date: 03/23/2009
• Status: Active Grant

• Current Assignee: Motiv Power Systems, Inc.
• Original Assignee: Motiv Power Systems, Inc.
• Inventors: Castelaz, Jim, Riley, Jessica, Parikh, Vishal, Diamond, Steven, Chang, Samuel
• Primary Examiner(s): Koval, Melissa
• Assistant Examiner(s): MILLER, DANIEL R
• Application Number:
  US12/730,174
• Publication Number:
  US 20100237830A1
• Time in Patent Office: 1,253 Days
• Field of Search: 320116-123
• US Class Current: 320/118
• CPC Class Codes: G05B 13/00 Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion G05B19/00 takes precedence
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A system for balancing charge within a battery pack with a plurality of cells connected in series, including a capacitor; a processor configured to select a combination of donor cells and receiver cells from the plurality of cells in one of the following two modes: (1) a first mode where the number of donor cells is equal to the number of receiver cells, and (2) a second mode where the number of donor cells is greater than the number of receiver cells; and a plurality of switches that electrically connect the capacitor to the donor cells to charge the capacitor, and that electrically connected the capacitor to the receiver cells to discharge the capacitor. The transfer of charge between cells in the plurality of cells through the capacitor balances the charge within the battery pack.

Claims

1. A system for balancing charge within a battery pack comprising:

a plurality of cells connected in series, wherein the plurality of cells comprise a first portion of cells and a second portion of cells;

a capacitor;

a processor operable between;

(1) a first mode, wherein the processor selects a combination of donor and receiver cells from the first portion of cells, the combination comprising equal numbers of donor cells and receiver cells; and

(2) a second mode, wherein the processor selects a combination of donor and receiver cells from the first portion of cells, the combination comprising more donor cells than receiver cells;

a plurality of switches transiently coupling the plurality of cells to the capacitor, the plurality of switches operable between;

a first configuration, wherein the switches simultaneously electrically connect the capacitor to the donor cells of the combination of the first or second modes; and

a second configuration, wherein the switches simultaneously electrically connect the capacitor to the receiver cells of the combination of the first or second modes;

a second capacitor;

wherein the processor is further operable between;

(1) a third mode, wherein the processor selects a second combination of donor cells and receiver cells from the second portion of cells, the second combination comprising an equal number of donor cells and receiver cells; and

(2) a fourth mode, wherein the processor selects a second combination of donor cells and receiver cells from the second portion of cells, the second combination comprising more donor cells than receiver cells;

a second plurality of switches transiently coupling the second portion of cells to the second capacitor, the second plurality of switches operable between;

a first configuration, wherein the switches simultaneously electrically connect the second capacitor to the donor cells of the second combination of the third or fourth modes; and

a second configuration, wherein the switches simultaneously electrically connect the second capacitor to the receiver cells of the second combination of the third or fourth modes;

wherein charge is transferred between the first and second portions of the plurality of cells.

2. The system of claim 1, further comprising a sensor coupled to each of the cells that senses or determines the charge of each cell, and wherein the processor mode is based on the sensed charge.

3. The system of claim 2, wherein the sensor is a voltage sensor.

4. The system of claim 1, wherein the switches are transistors.

5. The system of claim 4, wherein the switches are each field effect transistors.

6. The system of claim 1, wherein the switches comprise a first set of switches, each with one end electrically connected to the negative terminal of a cell and another end electrically connected to one terminal of the capacitor, and a second set of switches, each with one end electrically connected to the positive terminal of a cell and another end electrically connected to the other terminal of the capacitor, wherein an actuated switch from the first set of switches and an actuated switch from the second set of switches electrically connects the cells in between the actuated switches in parallel with the capacitor.

7. The system of claim 6, wherein each of the switches in the first set of switches and the second set of switches are individually controlled.

8. The system of claim 1, wherein the switches comprise a multiplexer.

9. The system of claim 8, wherein the switches comprise a first multiplexer electrically connected to the positive terminal of each of the cells and to one terminal of the capacitor, and a second multiplexer electrically connected to the negative terminal of each of the cells and to the other terminal of the capacitor.

10. The system of claim 1, wherein a cell of the plurality of cells is a member of both the first portion and second portion of the plurality of cells.

11. The system of claim 1, wherein the processor includes a first processor that is configured to select a combination of donor cells and receiver cells from the first portion of the plurality of cells and a second processor that is configured to select a combination of donor cells and receiver cells from the second portion of the plurality of cells.

12. A method for balancing charge within a battery pack with a plurality of cells connected in series, wherein the plurality of cells comprise a first portion of cells and a second portion of cells, the method comprising the steps of:

selecting a combination of donor cells and receiver cells from the first portion of cells, comprising selecting between;

(1) a first combination comprising an equal number of donor cells and receiver cells; and

(2) a second combination comprising more donor cells than receiver cells;

selecting a combination of donor cells and receiver cells from the second portion of cells, comprising selecting between;

(1) a third combination of donor cells and receiver cells comprising an equal number of donor cells and receiver cells; and

(2) a fourth combination of donor cells and receiver cells comprising more donor cells than receiver cells;

charging a first capacitor by simultaneously electrically connecting the first capacitor to the donor cells of the selected first or second combination of the first portion of cells;

discharging the first capacitor by simultaneously electrically connecting the first capacitor to the receiver cells of the selected first or second combination of the first portion of cells;

charging a second capacitor by simultaneously electrically connecting the second capacitor to the donor cells of the selected third or fourth combination of the second portion of cells;

discharging the second capacitor by simultaneously electrically connecting the second capacitor to the receiver cells of the selected third or fourth combination of the second portion of cells; and

transferring charge between the first and second portions of cells.

13. The method of claim 12, further comprising sensing the charge in each of the cells, and wherein the step of selecting a combination of donor cells and receiver cells is based on the sensed charges.

14. The method of claim 12, wherein the step of selecting a combination of donor cells and receiver cells includes the steps of selecting a cell having a greater voltage potential than the capacitor for the donor cell and selecting a cell having a lower voltage potential than the charged capacitor for a receiver cell.

15. The method of claim 12, wherein the step of selecting a combination of donor cells and receiver cells includes the steps of selecting a plurality of donor cells having a combined voltage potential greater than the voltage potential of the capacitor;

wherein electrically coupling the capacitor to the donor cells further comprises connecting the selected donor cells in series.

16. The method of claim 12, wherein the step of selecting a combination of donor cells and receiver cells includes selecting a combination that is optimized relative to the resulting charge transfer rate between cells, the resulting charge transfer efficiency between cells, and the resulting charge balance of the battery pack.

17. The method of claim 15, wherein the step of selecting a combination includes running a quadratic program that determines a combination that is optimized relative to the resulting charge transfer rate between cells, the resulting charge transfer efficiency between cells, and the resulting charge balance of the battery pack.

18. The method of claim 12, wherein selecting between the first and second combination comprises selecting the first combination in response to a requirement for a high resulting charge transfer efficiency.

19. The method of claim 12, wherein the step of selecting between the first and second combination comprises selecting the second combination in response to a requirement for a fast resulting charge transfer rate.

20. The method of claim 12, wherein the step of selecting a combination of donor cells and receiver cells from the plurality of cells includes selecting a combination from a set of available combinations of donor cells and receiver cells.

21. The method of claim 20, wherein the step of selecting a combination from a set of available combinations of donor cells and receiver cells includes the steps of assigning a score to each available combination based on the resulting charge transfer rate between cells, resulting charge transfer efficiency between cells, and resulting charge balance of the battery pack, and selecting a combination based on the score.

22. The method of claim 21, wherein the step of assigning a score includes adjusting the score based on a given usage scenario.

23. The method of claim 22, wherein the step of adjusting the score includes adjusting the score based on the rate of energy transfer to and from the battery pack.

24. The method of claim 22, wherein the step of adjusting the score includes adjusting the score based on a user preference.