Power supply circuit and method for providing output voltage to charge a battery

• US 8,519,671 B2
• Filed: 09/15/2008
• Issued: 08/27/2013
• Est. Priority Date: 09/15/2008
• Status: Active Grant

• Current Assignee: Malikie Innovations Limited (Key Patent Innovations Limited)
• Original Assignee: Blackberry Limited
• Inventors: Bao, Cheng, Guthrie, Martin, Bognar, Frank
• Primary Examiner(s): WILLIAMS, ARUN C
• Application Number:
  US12/210,710
• Publication Number:
  US 20100066311A1
• Time in Patent Office: 1,807 Days
• Field of Search: 320/128
• US Class Current: 320/128
• CPC Class Codes: H02J 7/0071 with a programmable schedule

Abstract

Various embodiments are described herein for a charging device and an associated charging method for charging a rechargeable battery. The charging device generally includes a current source that is coupled to a power source and configured to provide a charging current to the rechargeable battery. The charging device further includes a controller that is configured to control the current source to provide the charging current with an amplitude that is less than the charging current required by the rechargeable battery in a given charging state to bring an output voltage of the current source towards the voltage of the rechargeable battery.

Claims

1. A charging device for charging a rechargeable battery, wherein the charging device comprises:

a current source coupled to a power source and configured to provide a charging current to the rechargeable battery; and

a controller configured to indirectly determine a charging state of the rechargeable battery by either varying an amplitude of the charging current provided by the current source selected from a maximum of two current amplitudes, measuring an output voltage at an output node of the current source and comparing the measured voltage to a voltage threshold selected from a maximum of two voltage thresholds, or by varying an amplitude of the output voltage at the output node of the current source selected from a maximum of two voltage amplitudes, measuring the charging current provided by the current source, and comparing the measured current to a single current threshold, and the controller is further configured to control the current source to provide the charging current with an amplitude that is less than the charging current required by the rechargeable battery in the determined charging state to bring the output voltage of the current source towards a battery voltage of the rechargeable battery.

2. The charging device of claim 1, wherein the current source is coupled to a battery interface of the rechargeable battery, and the charging state of the rechargeable battery is determined by varying the charging current, the variation of the charging current including first and second amplitudes, the second amplitude being smaller than the first amplitude, and the controller is configured to subsequently measure the output voltage at an output node of the current source to determine whether the charging state of the rechargeable battery is a constant voltage charging state.

3. The charging device of claim 2, wherein the controller is configured to set the current source to provide the charging current at the second amplitude, compare the output voltage with the voltage threshold and determine that the charging state of the rechargeable battery is the constant voltage charging state when the output voltage is above the voltage threshold and to set the current source to operate in a sleep mode to stop charging the rechargeable battery when the charging state is determined to be the constant voltage charging state.

4. The charging device of claim 2, wherein the controller is configured to set the current source to provide the charging current at the first amplitude, compare the output voltage with the voltage threshold and allow the charging of the rechargeable battery when the output voltage is below the voltage threshold.

5. The charging device of claim 4, wherein if the comparison indicates that the output voltage is above the voltage threshold, the controller is configured to then set the current source to provide the charging current with the second amplitude and if the output voltage is then measured below the voltage threshold the controller is configured to determine that the charging state of the rechargeable battery is a preliminary charging state and allow the current source to continue providing the charging current to charge the rechargeable battery.

6. The charging device of claim 2, wherein the first amplitude is between current amplitudes associated with a pre-charge current setting and a fast-charge current setting and the second amplitude is below the pre-charge current setting.

7. The charging device of claim 3, wherein the voltage threshold is between a minimum charging device voltage and a charging device regulation voltage.

8. The charging device of claim 1, wherein the current source comprises a buck-boost DC-DC switched converter.

9. The charging device of claim 1, wherein the charging state of the rechargeable battery is determined by varying the charging current, the rechargeable battery does not have a battery interface and prior to charging the controller is configured to measure the output voltage at an output node of the current source, allow charging if the measured output voltage is lower than a first voltage threshold or not allow charging if the measured output voltage is higher than the first voltage threshold.

10. The charging device of claim 9, wherein if charging is allowed the controller is configured to control the current source to provide the charging current at a first amplitude if the measured output voltage is greater than a second voltage threshold and at a second amplitude if the measured output voltage is less than the second voltage threshold.

11. The charging device of claim 10, wherein the controller is configured to subsequently measure the output voltage and if the subsequently measured output voltage is greater than the first voltage threshold, the controller is configured to disable the current source if battery capacity is near full, and configure the current source to provide the charging current at the second amplitude, indicate the battery capacity is near full and perform an additional output voltage measurement if the battery capacity is not near full.

12. The charging device of claim 11, wherein if the subsequently measured output voltage is less than the first voltage threshold and less than the second voltage threshold the controller is configured to set the current source to provide the charging current at the second amplitude, and perform the additional output voltage measurement.

13. The charging device of claim 11, wherein if the subsequently measured output voltage is less than the first voltage threshold and greater than the second voltage threshold, the controller is configured to set the current source to provide the charging current at the second amplitude and perform the additional output voltage measurement if the battery capacity is near full, and set the current source to provide the charging current at the first amplitude and perform the additional output voltage measurement if the battery capacity is not near full.

14. The charging device of claim 10, wherein the first voltage threshold is a regulation voltage setting, the second voltage threshold is a pre-charge voltage setting, the first amplitude is between current amplitudes associated with a pre-charge current setting and a fast-charge current setting and the second amplitude is below a max pre-charge current setting allowed with the rechargeable battery.

15. The charging device of claim 1, wherein the current source is coupled to a battery interface of the rechargeable battery, and the charging state of the rechargeable battery is determined by varying the amplitude of the output voltage, the variation of the output voltage including first and second amplitudes, the second amplitude being smaller than the first amplitude, and the controller is configured to subsequently measure an amplitude of the charging current to determine whether the charging state of the rechargeable battery is a constant voltage charging state.

16. The charging device of claim 15, wherein the controller is configured to set the output voltage with the second amplitude, and if the controller measures a substantial reduction in the amplitude of the charging current the controller is configured to determine that the charging state of the rechargeable battery is the constant voltage charging state and set the current source to operate in a sleep mode to stop charging the rechargeable battery.

17. The charging device of claim 15, wherein the controller is configured to set the output voltage at the first amplitude, compare the amplitude of the charging current with a current threshold and allow the charging of the rechargeable battery when the amplitude of the charging current is above the current threshold.

18. The charging device of claim 17, wherein if the comparison indicates that the amplitude of the charging current is below the current threshold, the controller is configured to then set the output voltage at the second amplitude and if the controller measures no appreciable change in the amplitude of the charging current the controller is configured to determine that the charging state of the rechargeable battery is a preliminary charging state and continue charging the rechargeable battery.

19. The charging device of claim 15, wherein the first amplitude of the output voltage is set to be greater than a minimum charging device voltage and the second amplitude of the output voltage is set to be greater than a pre-charge voltage setting but less than the minimum charging device voltage.

20. A method for charging a rechargeable battery, wherein the method comprises:

indirectly determining a charging state of the rechargeable battery by either varying an amplitude of a charging current provided by a current source selected from a maximum of two current amplitudes, measuring an output voltage at an output node of the current source and comparing the measured voltage to a voltage threshold selected from a maximum of two voltage thresholds, or by varying an amplitude of the output voltage at the output node of the current source selected from a maximum of two voltage amplitudes, measuring the charging current provided by the current source and comparing the measured current to a single current threshold;

configuring the current source to provide the charging current with an amplitude that is less than the charging current required by the rechargeable battery in the determined charging state; and

providing the charging current from the current source to the rechargeable battery at the lesser amplitude to bring the output voltage of the current source towards a battery voltage of the rechargeable battery.

21. The method of claim 20, in which the charging state of the rechargeable battery is determined by varying the charging current, and wherein the method further comprises providing the charging current from the current source to a battery interface of the rechargeable battery, varying the amplitude of the charging current provided by the current source, the variation including first and second amplitudes, the second amplitude being smaller than the first amplitude, and subsequently measuring the output voltage at an output node of the current source to determine whether the charging state of the rechargeable battery is a constant voltage charging state.

22. The method of claim 21, wherein the method further comprises setting the current source to provide the charging current with the second amplitude, comparing the output voltage with the voltage threshold and determining that the charging state of the rechargeable battery is the constant voltage charging state when the output voltage is above the voltage threshold, and setting the current source to operate in a sleep mode to stop charging the rechargeable battery when the charging state is determined to be the constant voltage charging state.

23. The method of claim 21, wherein the method further comprises setting the current source to provide the charging current with the first amplitude, comparing the output voltage with the voltage threshold and allowing the charging of the rechargeable battery when the output voltage is below the voltage threshold.

24. The method of claim 23, wherein if the comparison indicates that the output voltage is above the voltage threshold, the method further comprises setting the current source to provide the charging current with the second amplitude and if the output voltage is then measured below the voltage threshold the method further comprises determining that the charging state of the rechargeable battery is a preliminary charging state and continuing to provide the charging current to charge the rechargeable battery.

25. The method of claim 22, wherein the method further comprises setting the first amplitude between current amplitudes associated with a pre-charge current setting and a fast-charge current setting and setting the second amplitude below the pre-charge current setting.

26. The method of claim 22, wherein the method further comprises setting the voltage threshold between a minimum charging device voltage and a charging device regulation voltage.

27. The method of claim 20, wherein the charging state of the rechargeable battery is determined by varying the charging current, the rechargeable battery does not have a battery interface and prior to charging the method comprises measuring the output voltage at an output node of the current source, allowing charging if the measured output voltage is lower than a first voltage threshold and not allowing charging if the measured output voltage is higher than the first voltage threshold.

28. The method of claim 27, wherein if charging is allowed the method comprises setting the current source to provide the charging current at a first amplitude if the measured output voltage is greater than a second voltage threshold and at a second amplitude if the measured output voltage is less than the second voltage threshold.

29. The method of claim 28, wherein the method further comprises subsequently measuring the output voltage and if the subsequently measured output voltage is greater than the first voltage threshold the method comprises disabling the current source if battery capacity is near full, and setting the current source to provide the charging current at the second amplitude, indicating the battery capacity is near full and performing an additional output voltage measurement if the battery capacity is not near full.

30. The method of claim 29, wherein if the subsequently measured output voltage is less than the first voltage threshold and less than the second voltage threshold the method further comprises setting the current source to provide the charging current at the second amplitude and performing the additional output voltage measurement.

31. The method of claim 29, wherein if the subsequently measured output voltage is less than the first voltage threshold and greater than the second voltage threshold, the method further comprises setting the current source to provide the charging current at the second amplitude and performing the additional output voltage measurement if the battery capacity is near full, and setting the current source to provide the charging current at the first amplitude and performing the additional output voltage measurement if the battery capacity is not near full.

32. The method of claim 28, wherein the method comprises setting the first voltage threshold to a regulation voltage setting, setting the second voltage threshold to a pre-charge voltage setting, setting the first amplitude between current amplitudes associated with a pre-charge current setting and a fast-charge current setting and setting the second amplitude below a max pre-charge current allowed with the rechargeable battery.

33. The method of claim 20, in which the charging state of the rechargeable battery is determined by varying the amplitude of the output voltage, and wherein the method further comprises providing the charging current from the current source to a battery interface of the rechargeable battery, varying the amplitude of the output voltage at an output node of the current source, the variation including first and second amplitudes, the second amplitude being smaller than the first amplitude, and subsequently measuring an amplitude of the charging current to determine whether the charging state of the rechargeable battery is a constant voltage charging state.

34. The method of claim 33, wherein the method further comprises setting the output voltage at the second amplitude, and if a substantial reduction in the amplitude of the charging current is measured the method comprises determining that the charging state of the rechargeable battery is the constant voltage charging state and setting the current source to operate in a sleep mode to stop charging the rechargeable battery.

35. The method of claim 33, wherein the method further comprises setting the output voltage at the first amplitude, comparing the amplitude of the charging current with a current threshold and allowing the charging of the rechargeable battery when the amplitude of the charging current is above the current threshold.

36. The method of claim 35, wherein if the comparison indicates that the amplitude of the charging current is below the current threshold, the method further comprises setting the output voltage at the second amplitude and if no appreciable change in the amplitude of the charging current is measured the method further comprises determining that the charging state of the rechargeable battery is a preliminary charging state and continuing to charge the rechargeable battery.

37. The method of claim 33, wherein the method comprises setting the first amplitude of the output voltage to be greater than a minimum charging device voltage and setting the second amplitude of the output voltage to be greater than a pre-charge voltage setting but less than the minimum charging device voltage.

38. A computer program product comprising a non-transitory computer readable storage medium embodying program code means executable by a processor of a charging device for executing a method of charging a rechargeable battery, wherein the method comprises:

indirectly determining a charging state of the rechargeable battery by either varying an amplitude of a charging current provided by a current source selected from a maximum of two current amplitudes, measuring an output voltage at an output node of the current source and comparing the measured voltage to a voltage threshold selected from a maximum of two voltage thresholds, or by varying an amplitude of the output voltage at the output node of the current source selected from a maximum of two voltage amplitudes, measuring the charging current provided by the current source and comparing the measured current to a single current threshold;

configuring the current source to provide the charging current with an amplitude that is less than the charging current required by the rechargeable battery in the determined charging state; and

providing the charging current from the current source to the rechargeable battery at the lesser amplitude to bring the output voltage of the current source towards a battery voltage of the rechargeable battery.