RFID-based inventory monitoring systems and methods with self-adjusting operational parameters

• US 8,519,848 B2
• Filed: 12/22/2010
• Issued: 08/27/2013
• Est. Priority Date: 12/22/2010
• Status: Active Grant

• Current Assignee: Symbol Technologies, LLC (Zebra Technologies Corporation)
• Original Assignee: Symbol Technologies, Inc. (Zebra Technologies Corporation)
• Inventors: Stern, Miklos
• Primary Examiner(s): Nguyen, Tai T
• Assistant Examiner(s): NWUGO, OJIAKO K
• Application Number:
  US12/975,971
• Publication Number:
  US 20120161967A1
• Time in Patent Office: 979 Days
• Field of Search: None
• US Class Current: 340/572.1
• CPC Class Codes: G06K 7/10366 the interrogation device being adapted for miscellaneous applications
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

An inventory monitoring controller maintains information reflecting a current inventory of articles based on radio frequency identification (RFID) tag identifying information received from one or more RFID tag readers in the context of inventory polling operations. In an embodiment, the controller also adjusts an operational parameter (e.g., a missing article detection threshold or a variable polling parameter) based on an analysis of the RFID tag identifying information. For example, a variable polling parameter may be adjusted in response to an occurrence of a triggering event (e.g., an inventory change indicated by the RFID tag identifying information or an occurrence of a temporal event), and a missing article detection threshold may be adjusted based on historical information relating to the detection of (or failure to detect) a particular RFID tag.

Claims

1. A method for maintaining information representing an inventory of articles, the method comprising the steps of:

maintaining information reflecting a current inventory of the articles;

receiving radio frequency identification (RFID) tag identifying information from an RFID tag reader, wherein the RFID tag identifying information identifies any RFID tags that responded to an RFID tag interrogation signal from the RFID tag reader during an inventory polling operation; and

adjusting an operational parameter based on an analysis of the RFID tag identifying information;

wherein the operational parameter is selected from a group consisting of a missing article detection threshold, and a variable polling parameter that defines one or more polling parameters selected from a group consisting of a time at which the RFID tag reader is to perform a next inventory polling operation, a duration of the next inventory polling operation, an identification of one or more antennas to be activated during the next inventory polling operation, and one or more antenna activation durations for the next inventory polling operation;

wherein the operational parameter is the variable polling parameter, and wherein the step of adjusting the operational parameter comprises determining, in response to an occurrence of a triggering event, an adjustment to the variable polling parameter, wherein the triggering event is selected from a group consisting of an occurrence of a temporal event, and a determination that an inventory change compares unfavorably to a threshold.

2. The method of claim 1, wherein the step of determining the adjustment comprises:

determining the adjustment so that the RFID tag reader will perform the next inventory polling operation at an earlier time when the inventory change compares unfavorably with a first threshold; and

determining the adjustment so that the RFID tag reader will perform the next inventory polling operation at a later time when the inventory change compares unfavorably with a second threshold.

3. The method of claim 1, further comprising the steps of:

identifying, based on a comparison of the RFID tag identifying information with the information reflecting the current inventory of articles, an article in the current inventory that is missing from the received RFID tag identifying information;

comparing a number of missed polls for the article with a missing article detection threshold for the article; and

when the number of missed polls for the article compares unfavorably with the missing article detection threshold, removing the article from the current inventory.

4. The method of claim 1, wherein the triggering event is the occurrence of a temporal event selected from a group consisting of a current time corresponding to one of a plurality of pre-determined, polling parameter adjustment times defined within a 24 hour period, and a current date corresponding to one of a plurality of pre-determined, polling parameter adjustment dates defined within a period of time.

5. The method of claim 4, further comprising the steps of:

storing historical data representing inventory changes; and

updating the plurality of pre-determined, polling parameter adjustment times or the plurality of pre-determined, polling parameter adjustment dates based on the historical data.

6. The method of claim 1, wherein the operational parameter is the missing article detection threshold, and the method further comprises the steps of:

determining, based on the RFID tag identifying information and previously-received RFID tag identifying information, a number of consecutive inventory polling operations that have failed to detect an RFID tag associated with an article that is included in the current inventory;

comparing the number with the missing article detection threshold; and

when the number compares unfavorably with the missing article detection threshold, removing the article from the current inventory and updating historical information to indicate that the article has been removed from the current inventory.

7. The method of claim 1, wherein the operational parameter is the missing article detection threshold, and the method further comprises the steps of:

updating the missing article detection threshold for the article based on historical information and the RFID tag identifying information.

8. The method of claim 7, further comprising the steps of:

removing an article from the current inventory and updating historical information to indicate that the article has been removed from the current inventory when one or more inventory polling operations that have failed to detect an RFID tag associated with the article;

receiving additional RFID tag identifying information generated during another inventory polling operation; and

determining, based on the historical information and the additional RFID tag identifying information, that the another inventory polling operation has detected the article that has been removed from the current inventory.

9. The method of claim 8, further comprising the steps of adjusting the missing article detection threshold based on a number of times an article has been erroneously declared missing.

10. The method of claim 1, further comprising:

determining a location of a particular RFID tag based on an evaluation of one or more types of information selected from a group consisting of;

one or more received signal strength indications (RSSI) for signals emitted by the particular RFID tag, as reported by one or more RFID tag readers;

locations of one or more RFID tag readers that detected the particular RFID tag;

read frequencies of one or more nearby RFID tag readers; and

phase based location information.

11. The method of claim 1, further comprising:

determining a location of a particular RFID tag reader based on an evaluation of information selected from a group consisting of;

one or more RFID tags detected by the particular RFID tag reader;

one or more articles associated with one or more RFID tags detected by the particular RFID tag reader; and

locations of one or more beacon tags detected by the particular RFID tag reader.

12. A method for maintaining information representing an inventory of articles, the method comprising the steps of:

performing a plurality of inventory polling operations using a radio frequency identification (RFID) tag reader, wherein each of the inventory polling operations includes the RFID tag reader transmitting an RFID tag interrogation signal and transmitting RFID tag identifying information to a remote processing system that identifies any RFID tags that respond to the RFID tag interrogation signal, and wherein a time at which the RFID tag reader is to perform a next inventory polling operation of the plurality of inventory polling operations is defined by a variable polling parameter;

obtaining information indicating an adjustment to the variable polling parameter in response to an occurrence of a triggering event selected from a group consisting of an inventory change indicated by the RFID tag identifying information and an occurrence of a temporal event;

updating the variable polling parameter in response to obtaining the information indicating the adjustment; and

wherein;

when the inventory change compares unfavorably with a first threshold, the step of updating the variable polling parameter causes the RFID tag reader to perform the next inventory polling operation at an earlier time than a time defined by a previous version of the variable polling parameter; and

when the inventory change compares unfavorably with a second threshold, the step of updating the variable polling parameter causes the RFID tag reader to perform the next inventory polling operation at a later time than the time defined by the previous version of the variable polling parameter.

13. An inventory monitoring system comprising:

a radio frequency identification (RFID) tag reader configured to perform a plurality of inventory polling operations, wherein each of the inventory polling operations includes the RFID tag reader transmitting an RFID tag interrogation signal and transmitting RFID tag identifying information to an inventory monitoring controller, wherein the RFID tag identifying information identifies any RFID tags that respond to the RFID tag interrogation signal; and

the inventory monitoring controller configured to maintain information reflecting a current inventory, to receive the RFID tag identifying information from the RFID tag reader, and to adjust an operational parameter based on an analysis of the RFID tag identifying information;

wherein the operational parameter is selected from a group consisting of a missing article detection threshold, and a variable polling parameter that defines one or more polling parameters selected from a group consisting of a time at which the RFID tag reader is to perform a next inventory polling operation, a duration of the next inventory polling operation, an identification of one or more antennas to be activated during the next inventory polling operation, and one or more antenna activation durations for the next inventory polling operation;

wherein the operational parameter is the variable polling parameter, and wherein the inventory monitoring controller is configured to adjust the operational parameter by determining, in response to an occurrence of a triggering event, an adjustment to the variable polling parameter, wherein the triggering event is selected from a group consisting of an occurrence of a temporal event, and a determination that an inventory change from the current inventory, which is calculated based on the RFID tag identifying information, compares unfavorably to a threshold.

14. The inventory monitoring system of claim 13, wherein the operational parameter is the missing article detection threshold, and wherein the inventory monitoring controller is further configured to determine, based on the RFID tag identifying information and previously-received RFID tag identifying information, a number of consecutive inventory polling operations that have failed to detect an RFID tag associated with an article that is included in the current inventory, to compare the number with the missing article detection threshold, and when the number compares unfavorably with the missing article detection threshold, to remove the article from the current inventory and update historical information to indicate that the article has been removed from the current inventory.

15. The inventory monitoring system of claim 14, wherein the inventory monitoring controller is further configured to receive additional RFID tag identifying information generated during another inventory polling operation, to determine, based on the historical information and the additional RFID tag identifying information, that the another inventory polling operation has detected the article that has been removed from the current inventory, and, in response to determining that the another inventory polling operation has detected the article, to update an error variable that reflects a number of erroneously detecting missing articles.

16. The inventory monitoring system of claim 13, further comprising:

additional RFID tag readers configured to perform a plurality of additional inventory polling operations; and

wherein the inventory monitoring controller is further configured to receive additional RFID tag identifying information from the additional RFID tag readers, and to adjust one or more of the operational parameter and the additional operational parameters based on an additional analysis of the additional RFID tag identifying information.

17. The inventory monitoring system of claim 13, further comprising:

a user interface, communicatively coupled with the inventory monitoring controller, and configured to provide inventory-related information to a user in a pictorial form, a textual form, or both relating to the RFID tag identifying information, wherein the inventory-related information is selected from a group consisting of indications of locations of articles;

indications of locations of RFID tags;

indications of locations of RFID tag readers;

indications of quantities of articles in inventory;

indications of locations of specific articles or RFID tags;

indications of locations of misplaced articles or RFID tags;

indications of intended locations of misplaced articles or RFID tags;

indications of last known locations of missing articles or RFID tags;

an indication of a last time that an RFID tag associated with a missing article was detected; and

indications of articles in need of replenishment.