Controller for a power converter

• US 8,520,414 B2
• Filed: 01/19/2010
• Issued: 08/27/2013
• Est. Priority Date: 01/19/2009
• Status: Active Grant

• Current Assignee: MyPAQ Holdings Ltd. (Transpacific IP Group Limited)
• Original Assignee: Power Systems Technologies Company Limited (Flex, Ltd.)
• Inventors: Garrity, Paul, Yang, Zaohong
• Primary Examiner(s): Tran, Nguyen
• Application Number:
  US12/689,771
• Publication Number:
  US 20100182806A1
• Time in Patent Office: 1,316 Days
• Field of Search: 363/21.12, 363/21.13, 363/21.14, 363/21.15, 363/21.18
• US Class Current: 363/21.14
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence

Abstract

A controller for a power converter having a transformer T1 with a primary winding coupled to a power switch SW and a secondary winding coupled to a synchronous rectifier switch SR. In one embodiment, the controller includes a first controller configured to control a conductivity of the power switch SW, and a first delay circuit configured to delay an initiation of the conductivity of the power switch SW. The controller also includes a second controller configured to control a conductivity of the synchronous rectifier switch SR as a function of a voltage difference between two terminals thereof, and a second delay circuit configured to delay an initiation of the conductivity of the synchronous rectifier switch SR. The controller still further includes a shutdown circuit configured to substantially disable conductivity of the synchronous rectifier switch SR before the initiation of conductivity of the power switch SW.

Claims

1. A controller employable with a power converter having a transformer with a primary winding coupled to a power switch and a secondary winding coupled to a synchronous rectifier switch, comprising:

a first controller on a primary side of said transformer and configured to control a conductivity of said power switch;

a first delay circuit on said primary side of said transformer and configured to delay an initiation of said conductivity of said power switch in conjunction with a control signal from said first controller;

a second controller on a secondary side of said transformer and configured to enable a conductivity of said synchronous rectifier switch responsive to a voltage difference between two terminals of said synchronous rectifier switch;

a second delay circuit on said secondary side of said transformer and configured to delay an initiation of said conductivity of said synchronous rectifier switch after said conductivity of said power switch is disabled in conjunction with a control signal from said second controller; and

a shutdown circuit configured to substantially disable conductivity of said synchronous rectifier switch before said initiation of conductivity of said power switch.

2. The controller as recited in claim 1 wherein said second controller is configured to enable said conductivity of said synchronous rectifier switch when a voltage of one terminal of said synchronous rectifier switch becomes higher than a voltage of another terminal of said synchronous rectifier switch as a body diode of said synchronous rectifier switch conducts.

3. The controller as recited in claim 1 wherein said first controller is a pulse-width modulation controller.

4. The controller as recited in claim 1 wherein said second controller comprises an amplifier and a switch coupled to said synchronous rectifier switch.

5. The controller as recited in claim 1 wherein said first delay circuit comprises a resistor parallel-coupled to a diode, and a capacitor series-coupled thereto, and said second delay circuit comprises a capacitor.

6. The controller as recited in claim 1 wherein said shutdown circuit comprises a capacitor coupled to said first controller and a switch coupled to said second controller.

7. The controller as recited in claim 1 wherein said shutdown circuit comprises a transformer coupled to said first controller and a switch coupled to said second controller.

8. The controller as recited in claim 1 wherein portions of said second controller are coupled to a bias voltage source.

9. A method of operating a controller employable with a power converter having a transformer with a primary winding coupled to a power switch and a secondary winding coupled to a synchronous rectifier switch, comprising:

controlling a conductivity of said power switch with a first controller on a primary side of said transformer;

delaying an initiation of said conductivity of said power switch in conjunction with a control signal from said first controller with a first delay circuit on said primary side of said transformer;

enabling a conductivity of said synchronous rectifier switch responsive to a voltage difference between two terminals of said synchronous rectifier switch with a second controller on a secondary side of said transformer;

delaying an initiation of said conductivity of said synchronous rectifier switch after said conductivity of said power switch is disabled in conjunction with a control signal from said second controller with a second delay circuit on said secondary side of said transformer; and

substantially disabling conductivity of said synchronous rectifier switch before said initiation of conductivity of said power switch.

10. The method as recited in claim 9 wherein said delaying said initiation of said conductivity of said power switch comprises delaying said control signal from said first controller.

11. The method as recited in claim 9 wherein said enabling said conductivity of said synchronous rectifier switch comprises enabling said conductivity of said synchronous rectifier switch when a voltage of one terminal of said synchronous rectifier switch becomes higher than a voltage of another terminal of said synchronous rectifier switch as a body diode of said synchronous rectifier switch conducts.

12. The method as recited in claim 9 wherein said substantially disabling conductivity of said synchronous rectifier switch comprises providing an anticipatory signal so that conductivity of said synchronous rectifier switch is disabled before conductivity of said power switch is initiated.

13. A power converter, comprising:

a transformer having a primary winding and a secondary winding;

a power switch coupled to said primary winding;

a synchronous rectifier switch coupled to said secondary winding; and

a controller, including;

a first controller on a primary side of said transformer and configured to control a conductivity of said power switch,

a first delay circuit on said primary side of said transformer and configured to delay an initiation of said conductivity of said power switch in conjunction with a control signal from said first controller,

a second controller on a secondary side of said transformer and configured enable a conductivity of said synchronous rectifier switch responsive to a voltage difference between two terminals of said synchronous rectifier switch,

a second delay circuit on said secondary side of said transformer and configured to delay an initiation of said conductivity of said synchronous rectifier switch after said conductivity of said power switch is disabled in conjunction with a control signal from said second controller, and

a shutdown circuit configured to substantially disable conductivity of said synchronous rectifier switch before said initiation of conductivity of said power switch.

14. The power converter as recited in claim 13 wherein said second controller is configured to enable said conductivity of said synchronous rectifier switch when a voltage of one terminal of said synchronous rectifier switch becomes higher than a voltage of another terminal of said synchronous rectifier switch as a body diode of said synchronous rectifier switch conducts.

15. The power converter as recited in claim 13 wherein said first controller is a pulse-width modulation controller and said first delay circuit includes a resistor parallel-coupled to a diode, and a capacitor series-coupled thereto.

16. The power converter as recited in claim 13 wherein said second controller includes an amplifier and a switch coupled to said synchronous rectifier switch and said second delay circuit includes a capacitor.

17. The power converter as recited in claim 13 wherein said shutdown circuit includes one of a capacitor and a transformer coupled to said first controller and a switch coupled to said second controller.

18. The power converter as recited in claim 13 wherein portions of said second controller are coupled to a bias voltage source.

19. The power converter as recited in claim 13 wherein said power converter is operable in a continuous conduction mode.

20. The power converter as recited in claim 13 further comprising a reset circuit including a capacitor, a resistor and a diode configured to provide a dissipative reset function for a transformer coupled to said power switch and said synchronous rectifier switch.