Use of fiber optic sensor techniques for monitoring and diagnostics of large AC generators

• US 8,520,986 B2
• Filed: 03/31/2011
• Issued: 08/27/2013
• Est. Priority Date: 04/05/2010
• Status: Active Grant

• Current Assignee: Innovative Diagnostic Systems, Inc.
• Original Assignee: Innovative Diagnostic Systems, Inc.
• Inventors: Dailey, George Franklin
• Primary Examiner(s): Lepisto, Ryan
• Assistant Examiner(s): Chiem, Erin
• Application Number:
  US13/065,842
• Publication Number:
  US 20120026482A1
• Time in Patent Office: 880 Days
• Field of Search: 385/12, 385/13, 385/37, 385/100, 385/122, 385/123, 385/128, 385/6, 385/8, 385/1, 385/2, 385/3, 398/79, 398/84, 398/87, 73/14.5, 73/250.1, 250/227.11, 250/227.14, 250/227.18, 250/227.19, 318/490, 356/43
• US Class Current: 385/12
• CPC Class Codes: G01D 5/35303 using a reference fibre, e.g. interferometric devices
• CPC Class Codes: G01D 5/35358 using backscattering to detect the measured quantity
• CPC Class Codes: G01K 11/32 using changes in transmittance, scattering or luminescence in optical fibres
• CPC Class Codes: G01K 13/08 in rotary movement
• CPC Class Codes: G01K 13/10 for measuring temperature within piled or stacked materials by special arrangements for conducting heat from the object to the sensitive heat element G01K1/16
• CPC Class Codes: G01L 1/242 the material being an optical fibre

Abstract

A method for monitoring the operating conditions of an electric generator for mechanical strain and temperature includes means of distributive fiber optic sensors based on both Rayleigh back scattering techniques and Brillouin frequency shift fiber optic sensor analysis as both Rayleigh and Brillouin scans and allow accurate strain and temperature determinations at all points along standard fiber optic cables of considerable length, which effectively yields thousands of sensors throughout the entire standard fiber optic cable. Raman distributive temperature sensing also has a limited application. Single mode and polarizing maintaining fibers can both be analyzed and read with any Rayleigh or Brillouin distributive fiber optic sensor laser system allowing great flexibility in sensor spatial resolution, total sensed length, resolution and other factors. A sealed fiber collection box located outside the electric generator permits enhanced reliability and reconfiguration into any number of desirable fiber layouts necessary for specific static and dynamic measurements.

Claims

1. In combination with a generator of electric energy including a frame, a stator mounted stationary within said frame and a rotor mounted for rotation within said stator, said stator including a stack of laminations and ring shaped coil windings clamped in abutting engagement with each other with a plurality of threaded bolt and nut fasteners with an electrically non-conducting non-magnetic compression member positioned between each nut fastener and end of said stator, an apparatus comprising:

(a) a peripheral groove disposed concentric with at least one of said plurality of bolt fasteners;

(b) at least one fiber optic cable having a first portion thereof disposed within and encircling said peripheral groove and additional two portions extending in radially opposite directions external to said groove; and

(c) wherein said apparatus is configured to measure at least one of Rayleigh back-scattering, Brillouin frequency shift and Raman distributive characteristics of an optical signal traveling through said at least one fiber optic cable.

2. The combination of claim 1, wherein said apparatus includes a first sensor configured to measure strain and a second sensor configured to measure temperature.

3. The combination, according to claim 2, wherein said first sensor includes a section of said first portion of said fiber optic cable bonded directly to said peripheral groove.

4. The combination, according to claim 2, wherein said second sensor includes an electrically non-conducting tubular member and a section of said first portion of said fiber optic cable encased within said electrically non-conducting tubular member.

5. The combination of claim 2, wherein said peripheral groove is disposed within a ring attached to an exterior edge surface of said insulating washer.

6. The combination of claim 2, wherein said additional two portions extend along a length of said at least one of said plurality of bolt fasteners.

7. The combination of claim 1, wherein said apparatus is configured to measure a combination of said Rayleigh back-scattering and said Brillouin frequency shift and wherein Rayleigh back-scattering measurement is adapted to improve accuracy of Brillouin frequency shift measurement.

8. The combination of claim 1, further including a sealable enclosure configured to receive ends of said at least one fiber optic cable.

9. The combination of claim 8, wherein said sealable enclosure is further configured to receive a portion of said at least one fiber optic cable mediate ends thereof.

10. The combination of claim 1, further including a tubular member encasing said at least one fiber optic cable.

11. The combination of claim 10, wherein said tubular member is configured to expose a section of said at least one fiber optic cable and wherein said apparatus further includes a tubular coupling having inner diameter thereof sized so that said coupling is configured for movement on an exterior surface of said tubular member and having a length thereof sized larger than a length of said exposed section.

12. The combination of claim 1, wherein said apparatus is configured to measure said Rayleigh back-scattering upon a break in said at least one fiber optic cable.

13. In combination with a generator of electric energy including a frame, a stator mounted stationary within said frame, a rotor mounted for rotation within said stator, a plurality of wedges and a plurality of ripple springs disposed in abutting engagement with each other, an apparatus comprising at least one fiber optic cable, at least one shim manufactured from an electrically non-conductive material, said at least one shim having a pair of longitudinal edge grooves and another groove formed in one surface thereof, and wherein said at least one fiber optic cable is positioned within each of said pair of longitudinal edge grooves and said another groove.

14. The combination of claim 13, wherein said at least one shim is positioned between stator coils.

15. In combination with a generator of electric energy including a frame, a stator mounted stationary within said frame, a rotor mounted for rotation within said stator, a wedge and a ripple spring disposed in abutting engagement with said wedge, an apparatus comprising:

(a) at least one fiber optic cable;

(b) a first shim manufactured from an electrically non-conductive material, said shim having a pair of longitudinal edge grooves and another groove formed in one surface thereof, wherein said at least one fiber optic cable is positioned within each of said pair of longitudinal edge grooves and said another groove;

(c) a first plurality of second shims positioned in a spaced apart relationship with each other on said one surface of said first shim;

(d) a second plurality of said second shims positioned in a spaced apart relationship with each other on an opposite surface of said first shim; and

(e) a groove defined in each of said first plurality of second shims in general alignment with said groove formed in said one surface of said first shim.

16. In combination with a generator of electric energy including a frame, a stator core mounted stationary within said frame and having a stack of ring shaped coils windings clamped in abutting engagement with each other with a plurality of threaded bolt and nut fasteners with an insulating washer positioned between each nut fastener and end of said stator core, and a rotor mounted for rotation within a frame, an apparatus for monitoring at least one of mechanical and temperature parameter of said generator, said apparatus comprising:

(a) a peripheral groove disposed concentric with longitudinal axis of at least one of said plurality of bolt fasteners;

(b) a fiber optic cable having a first portion thereof disposed within and encircling said peripheral groove and additional two portions extending in radially opposite directions external to said peripheral groove; and

(c) means for measuring a combination of a strain and temperature in said first portion.

17. The combination of claim 16, wherein said means for measuring said combination of said strain and temperature in said first portion includes first and second sensors.

18. The combination, according to claim 17, wherein said first sensor includes a fiber Bragg grating.

19. The combination, according to claim 17, wherein said first sensor includes a section of said first portion of said fiber optic cable bonded directly to said peripheral groove and means for measuring at least one of Rayleigh back-scattering, Brillouin frequency shift and Raman distributive characteristics of an optical signal traveling through said at least one fiber optic cable.

20. The combination, according to claim 17, wherein said second sensor includes an electrically non-conducting tubular member and a fiber Bragg grating disposed within said electrically non-conducting tubular member.

21. The combination, according to claim 17, wherein said second sensor includes a fiber optic thermocouple.

22. The combination, according to claim 17, wherein said second sensor includes an electrically non conducting tubular member, a section of said first portion of said fiber optic cable disposed within said electrically non conducting tubular member and means for measuring at least one of Rayleigh back-scattering, Brillouin frequency shift and Raman distributive characteristics of an optical signal traveling through said at least one fiber optic cable.

23. The combination of claim 16, wherein said peripheral groove is disposed within a ring attached to an exterior edge surface of said insulating washer.

24. The combination of claim 16, wherein said additional two portions extend along a length of said at least one of said plurality of bolt fasteners.

25. In combination with a generator of electric energy including a frame, a stator core mounted stationary within said frame and having a stack of ring shaped coils windings clamped in abutting engagement with each other with a plurality of threaded bolt and nut fasteners within an insulating washer positioned between each nut fastener and end of said stator core, and a rotor mounted for rotation within a frame, an apparatus for measuring a clamping load acting onto said stack, said apparatus comprising:

(a) a ring disposed on an exterior edge surface of at least one insulating washer;

(b) a peripheral groove defined within a thickness of said ring in open communication with an edge surface thereof;

(c) a fiber optic cable having a first portion thereof disposed within and encircling said peripheral groove and additional two portions extending in radially opposite directions external to said ring;

(d) a first sensor configured to sense strain in said insulating washer; and

(e) a second sensor configured to sense temperature in said insulating washer.

26. A method for monitoring at least one of a mechanical and a temperature parameter of a generator of electric energy including a frame, a stator mounted stationary within said frame and a rotor mounted for rotation within said stator, said stator including a stack of laminations and ring shaped coil windings clamped in abutting engagement with each other with a plurality of threaded bolt and nut fasteners with an electrically non-conducting non-magnetic compression member positioned between each nut fastener and end of said stator, said method comprising the steps of:

(a) providing at least one fiber optic cable;

(b) proving peripheral groove disposed concentric with at least one of said plurality of bolt fasteners;

(c) encircling, with a first portion of said at least one fiber optic cable, said peripheral groove;

(d) extending additional two portions of said at least one in radially opposite directions external to said groove; and

(e) measuring at least one of Rayleigh back-scattering, Brillouin frequency shift and Raman distributive characteristics of an optical signal traveling through said at least one fiber optic cable.

27. The method of claim 26, wherein said step (b) include the steps of positioning said each fiber optic cable in close proximity to a stator wedge.

28. The method of claim 26, wherein said step (c) includes the step of measuring optical strain, the step of measuring temperature and the step of compensating an optical strain measurement with a temperature measurement.

29. The method of claim 26, wherein said method includes the step of providing plurality of tubular members and the step of inserting at least a portion of each fiber optic cable into a tubular member prior to mounting said each fiber optic cable in step (b).

30. The method of claim 26, wherein said method includes the step of isolating a portion of at least one fiber optic cable from mechanical strain.

31. In combination with a threaded fastener having a stem and a head at one end of said stem, an apparatus for monitoring at least one of a mechanical and temperature parameter of a device employing said threaded fastener, said apparatus comprising:

(a) a fiber optic cable;

(b) a peripheral groove disposed concentric with axis of said stem, said at least one fiber optic cable having a first portion thereof disposed within and encircling said peripheral groove and additional two portions extending in radially opposite directions external to said peripheral groove;

(c) whereby a diameter of said peripheral groove increases in circumference due to force applied by the fastener onto said peripheral grove; and

(d) wherein said apparatus is configured, in response to said circumference increase, to measure at least one of Rayleigh back-scattering, Brillouin frequency shift and Raman distributive characteristics of an optical signal traveling through said fiber optic cable.

32. A sensor comprising:

(a) a fiber optic cable;

(b) a disk shaped member manufactured from a compressive material and configured to receive said fiber optic cable within a thickness thereof and further configured to receive the fastener through said thickness;

(c) wherein said disk shaped member being responsive to a force applied by the fastener to change an optical property of said fiber optic cable; and

(d) wherein said sensor is configured to at least one of detect and measure compressive stress generated by the force applied by the fastener.

33. The sensor of claim 32, wherein said disk shaped member defines a peripheral groove in an exterior edge thereof and wherein said fiber optic cable is at least partially disposed within said peripheral groove.

34. In combination with a generator of electric energy including a frame, a stator mounted stationary within said frame, a rotor mounted for rotation within said stator, an apparatus comprising:

(a) a plurality of apertures formed through a stack of laminations of said stator along length thereof;

(b) a plurality of fiber optic cables, wherein each fiber optic cable is disposed within a respective aperture; and

(c) arrangement configured to measure at least one of Rayleigh back-scattering, Brillouin frequency shift and Raman distributive characteristics of an optical signal traveling through each fiber optic cable.

35. A generator of electric energy comprising:

a frame;

said frame defining a pair of end regions, one of said pair of end regions including series, phase, parallel ring, main lead and flexible connections to said generator and the other one of said pair of end regions including said series connections;

a stator mounted stationary within said frame between said pair of end region, said stator including a stack of laminations and ring shaped coil windings clamped in abutting engagement with each other with a plurality of threaded bolt and nut fasteners and with an electrically non-conducting non-magnetic compression member positioned between each nut fastener and end of said stator;

one or more fiber optic cables including a sleeve and optical fiber disposed within said sleeve, said one or more fiber optic cables disposed within at least one of said series, phase, parallel ring, main lead and flexible connections; and

an arrangement configured to measure at least one of Rayleigh back-scattering, Brillouin frequency shift and Raman distributive characteristics of an optical signal traveling through said optical fiber.

36. The combination of claim 35, wherein said one or more fiber optic cables are mounted within parallel ring connections.

37. The combination of claim 36, wherein said one or more fiber optic cables is configured to measure and/or monitor a local temperature of said parallel ring connections.

38. The combination of claim 35, wherein said one or more fiber optic cables are disposed in a direct contact with one side of said series connections.

39. The combination of claim 35, wherein said one or more fiber optic cables is disposed within said phase connection and configured to measure and/or monitor a local temperature of said phase connection.

40. A method for monitoring at least one of a mechanical and a temperature parameter of a generator of electric energy including a frame a stator core mounted stationary within said frame, a rotor mounted for rotation within said stator, a wedge and a ripple spring disposed in abutting engagement with said wedge, said method comprising the steps of:

(a) providing a first shim manufactured from an electrically non-conductive material, said first shim having a pair of longitudinal edge grooves and another groove formed in one surface thereof;

(b) positioning at least one fiber optic cable within each of said pair of longitudinal edge grooves and said another groove;

(c) positioning a first plurality of second shims positioned in a spaced apart relationship with each other on said one surface of said first shim;

(d) providing a groove in each of said first plurality of second shims in general alignment with said groove formed in said one surface of said first shim;

(e) positioning a second plurality of said second shims in a spaced apart relationship with each other on an opposite surface of said first shim; and

(f) positioning said first shim and said first and second pluralities of said second shims within a slot in said stator core; and

(g) measuring at least one of Rayleigh back-scattering, Brillouin frequency shift and Raman distributive characteristics of an optical signal traveling through said at least one fiber optic cable.