Releasable fastening along a bead

• US 8,522,406 B2
• Filed: 10/20/2010
• Issued: 09/03/2013
• Est. Priority Date: 11/10/2009
• Status: Active Grant

• Current Assignee: Velcro IP Holdings LLC
• Original Assignee: Velcro Industries BV (Chartwell Industries Ltd)
• Inventors: Voigt, Paul Joseph
• Primary Examiner(s): SANDY, ROBERT JOHN
• Application Number:
  US13/508,839
• Publication Number:
  US 20120240364A1
• Time in Patent Office: 1,049 Days
• Field of Search: 243/06, 245/911, 24D/IG.44, 24D/IG.45, 24D/IG.51, 297/452.6
• US Class Current: 24/306
• CPC Class Codes: B60N 2/5825 by hooks, staples, clips, snap fasteners or the like
• CPC Class Codes: B60N 2/5841 by clamping means
• CPC Class Codes: B60N 2/5891 characterised by the manufacturing process; manufacturing seat coverings not otherwise provided for
• CPC Class Codes: Y10T 24/2708 Combined with diverse fastener
• CPC Class Codes: Y10T 24/2767 having several, repeating, interlocking formations along length of filaments
• CPC Class Codes: Y10T 24/45225 including member having distinct formations and mating member selectively interlocking therewith
• CPC Class Codes: Y10T 29/481 Method
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A releasable touch fastening includes a fastener strip (2) and a retention bead (20). The fastener strip includes two parallel rows (6) of opposing closely spaced fastener elements (8) extending from a common base (4) to form a retention channel (10). The two rows are separated by a small distance to receive and capture the retention bead constructed to fit between the fastener rows and under the heads (14) of the fastener elements.

Claims

1. A covered cushion comprising

a foam body having a first fastener secured thereto;

and

a cover extending over the foam body and having a second fastener secured thereto;

wherein the first and second fasteners together form a touch fastening holding the cover to the foam body and comprising two mating strips including;

a first strip comprising a base having parallel rows of discrete fastener elements extending from the base and defining a retention channel between the rows, the discrete fastener elements each comprising a stem and a head at a distal end of the stem and overhanging the base; and

a second strip comprising an attachment web with a longitudinal retention bead extending along a distal edge of the web, the bead having a lateral dimension greater than an entrance width of the retention channel and being configured to be removably received and retained in the retention channel between the rows of the fastener elements;

wherein the discrete fastener elements within each row are spaced apart at a density between about 5 and 50 fastener elements per inch.

2. The covered cushion of claim 1, wherein the bead has a lateral dimension that is greater than a distance between opposing heads of the fastener elements and that is less than a distance between opposing stems of the fastener elements.

3. The covered cushion of claim 1, wherein the opposed discrete fastener elements are substantially aligned across the retention channel.

4. The covered cushion of claim 1, wherein the bead and attachment web are integrally formed of a seamless body of resin, and/or wherein the discrete fastener elements and the base together form a single, seamless body of resin.

5. The covered cushion of claim 1, wherein the discrete fastener elements are spaced apart within the respective rows less than about one fastener width along the rows.

6. The covered cushion of claim 1, wherein at least one of the strips is notched or segmented to permit lateral flexure, and/or wherein the base defines a longitudinal flexure recess of reduced stiffness adjacent at least one of the rows.

7. The covered cushion of claim 1, wherein the heads of the discrete fastener elements each define a crook and the bead defines recesses configured to receive the crooks to resist separation of the bead and fastener elements.

8. The covered cushion of claim 1, further comprising a second pair of opposed rows of discrete fastener elements defining a second retention channel configured to retain a second bead.

9. The covered cushion of claim 1, wherein the fastener elements include fastener elements of differing engagement profiles.

10. The covered cushion of claim 1, wherein the first fastener comprises the first strip, and the second fastener comprises the second strip.

11. The covered cushion releasable touch fastening of claim 1, wherein the fastener elements include fastener elements of different lengths.

12. A method of molding a foam article including a releasable touch fastener strip, the method comprising:

providing within a mold cavity a fastener strip comprising a base and parallel rows of multiple opposed discrete fastener elements extending from the base and defining a retention channel between the rows, the discrete fastener elements each comprising a stem and a head and the discrete fastener elements within each row being spaced apart at a density of between about 5 and 50 fastener elements per inch;

pressing the retention channel onto a. mold surface feature constructed to be removably received in the retention channel between the rows of the fastener elements, whereby the discrete fastener elements collectively retain the mold surface feature within the retention channel to secure the fastener strip within the mold cavity; and

introducing a foam resin into the mold cavity and curing the foam whereby the fastener strip is bonded to a cured foam article.

13. The method of claim 12, further comprising removing the foam article with the fastener strip from the mold cavity and securing a covering to the foam article by inserting into the retention channel a longitudinal retention bead extending along one of a seam and edge of the fabric panel.

14. A method of covering a cushion, the method comprising:

providing, on a cushion, a first releasable touch fastener strip comprising a base having parallel rows of discrete fastener elements extending from the base and defining a retention channel between the rows, the discrete fastener elements each comprising a stem and a head at a distal end of the stem and overhanging the base and the discrete fastener elements within each row being spaced apart at a density of between about 5 and 50 fastener elements per inch;

providing, on a fabric covering, a longitudinal web having a longitudinal retention bead extending along a distal end of the web, the web having a lateral dimension greater than an entrance width of the retention channel; and

securing the fabric covering to the cushion by inserting the bead into the retention channel, whereby the discrete fastener elements collectively retain the bead within the retention channel.

15. A method of engaging a releasable fastening, the method comprising:

providing a base with parallel rows of multiple opposed discrete fastener elements extending from the base and defining a retention channel between the rows, the discrete fastener elements each comprising a stem and an overhanging head at a distal end of the stem and the discrete fastener elements within each row being spaced apart at a density of between about 5 and 50 fastener elements per inch;

providing a longitudinal retention bead positioned along an edge of an attachment web, the bead configured to be removably received and retained within the retention channel between the rows of fastener elements; and

inserting the bead into the retention channel, whereby the discrete fastener elements are individually and temporarily displaced by the bead and individually rebound such that the heads of the discrete fastener elements individually and collectively retain the bead within the retention channel.

16. A releasable touch fastening comprising two mating strips including:

a first strip comprising a base having parallel rows of discrete fastener elements extending from the base and defining a retention channel between the rows, the discrete fastener elements each comprising a stem and a head at a distal end of the stem and overhanging the base; and

a second strip comprising an attachment web with a longitudinal retention bead extending along a distal edge of the web, the bead having a lateral dimension greater than an entrance width of the retention channel and being configured to be removably received and retained in the retention channel between the rows of the fastener elements;

wherein the discrete fastener elements within each row are spaced apart at a density between about 5 and 50 fastener elements per inch; and

wherein the releasable touch fastening further comprises a second pair of opposed rows of discrete fastener elements defining a second retention channel configured to retain a second bead.