Expandable slide and lock stent

• US 8,523,936 B2
• Filed: 04/08/2011
• Issued: 09/03/2013
• Est. Priority Date: 04/10/2010
• Status: Expired due to Fees

• Current Assignee: REVA Medical Inc.
• Original Assignee: REVA Medical Inc.
• Inventors: Schmid, Eric, Weier, Keith, Bonsignore, Craig, Esser, Keith A., Howard, Steven C., Hobson, John
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): Woznicki, Jacqueline
• Application Number:
  US13/083,508
• Publication Number:
  US 20110251674A1
• Time in Patent Office: 879 Days
• Field of Search: 623/1.15
• US Class Current: 623/1.22
• CPC Class Codes: A61F 2/844 folded prior to deployment
• CPC Class Codes: A61F 2/86 Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/885 comprising a coil including a plurality of spiral or helical sections with alternate directions around a central axis
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/92 Stents in the form of a rolled-up sheet expanding after insertion into the vessel , e.g. with a spiral shape in cross-section
• CPC Class Codes: A61F 2/93 circumferentially expandable by using ratcheting locks
• CPC Class Codes: A61F 2002/825 having longitudinal struts
• CPC Class Codes: A61F 2002/91591 Locking connectors, e.g. using male-female connections
• CPC Class Codes: A61F 2220/0016 with sharp anchoring protrusions, e.g. barbs, pins, spikes
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

An expandable slide and lock stent comprises a tubular member that can be expanded from a collapsed state to an expanded state. The tubular member can comprise a reversing helical backbone and at least one rail member extending from the helical backbone in a circumferential direction. The backbone can have at least one engagement element that can be configured to receive a rail member to form the tubular member. In some embodiments, the reversing helical backbone can comprise a plurality of discrete segments having a variable profile and/or wave form.

Claims

1. An expandable slide and lock stent, the stent comprising a tubular member having a circumference and a longitudinal axis, the stent comprising:

a first backbone and a second backbone, the first and the second backbones each having a reversing helical shape, a first part of the shape extending in a clockwise circumferential direction and reversing into a second part of the shape, the second part extending in a counterclockwise circumferential direction, the first and second backbones extending along at least a portion of the circumference and along the longitudinal axis;

a rail member defining proximal and distal ends, the proximal end of the rail member being coupled to the first backbone, the distal end of the rail member extending from the first backbone in the circumferential direction, the rail member configured to engage with an engagement element in the second backbone; and

wherein the rail member is configured to provide one-way movement of the second backbone away from the first backbone such that the tubular member can be expanded between a collapsed diameter and an expanded diameter.

2. The stent of claim 1, wherein the reversing helical shape comprises a curvilinear shape.

3. The stent of claim 1, wherein the reversing helical shape comprises a sinusoidal shape.

4. The stent of claim 1, wherein the reversing helical shape comprises at least one portion having a positively trending slope and at least one portion having a negatively trending slope.

5. The stent of claim 4, wherein at least one of the portions having a positively trending slope and a negatively trending slope further comprises a plurality of generally sinusoidal wave forms.

6. The stent of claim 5, wherein the plurality of waves comprise a plurality of continuous curves.

7. The stent of claim 1, wherein the reversing helical shape of the first and second backbones comprises a sub-pattern wave form extending at least partially along at least one of the first and second backbones.

8. The stent of claim 7, wherein the second backbone comprising a plurality of engagement elements each defined by a respective pair of sidewalls, wherein at least one of the engagement elements defines an engagement element angle between about 0 degrees and about 60 degrees, the engagement element angle being measured between a line connecting midpoints of the sidewalls of the at least one engagement element and a line parallel with the longitudinal axis.

9. The stent of claim 8, wherein the at least one of the engagement elements comprises a slot.

10. The stent of claim 1, wherein an intersection of the rail member and the second backbone is at an oblique angle.

11. The stent of claim 1, further comprising second and third rail members defining proximal and distal ends, the proximal end of each of the second and third rail members being coupled to the first backbone, the distal end of each of the second and third rail members extending from the first backbone in the circumferential direction and configured to intersect and pass through one of a plurality of slots in the second backbone.

12. The stent of claim 11, wherein one or more of the slots in the second backbone define a slot angle, wherein the slot angle extends skew relative to the longitudinal axis.

13. The stent of claim 12, wherein each of the slots is disposed at a different angle with respect to the longitudinal axis compared to the slots that are adjacent.

14. The stent of claim 1, wherein the first and second backbones are reversing helical backbones defining a generally curvilinear sub-form extending along the backbones between a peak and a valley of the reversing helical backbones.

15. The stent of claim 1, wherein the rail member comprises one or more teeth for engaging the slot to provide one-way expansion of the stent.

16. The stent of claim 15, wherein the slot comprises a central passage and at least one internal recess for engaging the teeth of the rail member.

17. A method for forming the stent of claim 16, comprising forming the central passage as a first through hole in the backbone in a circumferential direction of stent, and forming the at least one internal recess as a second through hole in the backbone in a direction transverse to the circumferential direction of the central passage such that the first and second through holes partially overlap.

18. An expandable slide and lock stent, the stent comprising a tubular member having a circumference and a longitudinal axis, the stent comprising:

a first backbone and a second backbone, the first and the second backbones each having a reversing helical shape in which a part of the shape spirals in a clockwise circumferential direction and another part of the shape spirals in a counterclockwise circumferential direction, the first and second backbones extending along at least a portion of the circumference and along the longitudinal axis;

wherein the reversing helical shape of the first and second backbones each comprise a first wave having a first frequency, a first amplitude, a first portion with a positively trending slope, and a second portion with a negatively trending slope;

wherein at least one of the first and second portions comprise a plurality of second waves having a second frequency and a second amplitude, the second frequency being greater than the first frequency and the second amplitude being less than the first amplitude; and

a rail member defining proximal and distal ends, the proximal end of the rail member being coupled to the first backbone, the distal end of the rail member extending from the first backbone in the circumferential direction, the rail member configured to engage with an engagement element in the second backbone;

wherein the rail member is configured to provide one-way movement of the second backbone away from the first backbone such that the tubular member can be expanded between a collapsed diameter and an expanded diameter.

19. The stent of claim 18, wherein each of the waves in the plurality of second waves are generally identical.

20. The stent of claim 18, wherein each of the first and second portions comprise the plurality of second waves.

21. The stent of claim 18, wherein the second backbone comprising a plurality of engagement elements each defined by a respective pair of sidewalls, wherein at least one of the engagement elements defines an engagement element angle between about 0 degrees and about 60 degrees, the engagement element angle being measured between a line connecting midpoints of the sidewalls of the at least one engagement element and a line parallel with the longitudinal axis.

22. An expandable slide and lock stent, the stent comprising a tubular member having a circumference and a longitudinal axis, the stent comprising:

a first backbone and a second backbone, the first and the second backbones each having a reversing helical shape, wherein the shape alternatingly reverses from a clockwise circumferential direction to a counterclockwise circumferential direction, and comprising at least one portion having a positively trending slope and at least one portion having a negatively trending slope, the first and second backbones extending along at least a portion of the circumference and along the longitudinal axis;

wherein at least one of the portions having a positively trending slope and a negatively trending slope further comprises a plurality of wave forms;

wherein each of the portions further comprises a plurality of slots, each of the slots being disposed at a different angle with respect to the longitudinal axis compared to the slots that are adjacent on the same portion; and

a rail member defining proximal and distal ends, the proximal end of the rail member being coupled to the first backbone, the distal end of the rail member extending from the first backbone in the circumferential direction, the rail member configured to engage with an engagement element in the second backbone;

wherein the rail member is configured to provide one-way movement of the second backbone away from the first backbone such that the tubular member can be expanded between a collapsed diameter and an expanded diameter.