Atmospheric air filtration unit, air pre-filtration unit, and associated air filtration system for removeable attachment thereof

• US 8,523,972 B2
• Filed: 07/19/2010
• Issued: 09/03/2013
• Est. Priority Date: 07/19/2010
• Status: Expired due to Fees

• Current Assignee: Fais Inc.
• Original Assignee: Fais Inc.
• Inventors: Roehm, Cory, Borkent, Pieter K.
• Primary Examiner(s): CLEMENTE, ROBERT ARTHUR
• Application Number:
  US12/839,199
• Publication Number:
  US 20120011817A1
• Time in Patent Office: 1,142 Days
• Field of Search: 554/19, 554/82, 554/83, 554/84, 554/86, 554/87, 55D/IG.31, 554/88, 554/90, 554/95, 554/97
• US Class Current: 55/495
• CPC Class Codes: B01D 2265/02 Non-permanent measures for connecting different parts of the filter
• CPC Class Codes: B01D 2265/06 Details of supporting structures for filtering material, e.g. cores
• CPC Class Codes: B01D 46/121 V-type arrangements
• CPC Class Codes: B01D 46/521 using folded, pleated material
• CPC Class Codes: B01D 46/62 connected in series

Abstract

An air filtration system including a pre-filtration unit having a filter section and a spacer section attached to the filter section and extending downstream from the filter section, a pre-filter attachment device having a pre-filter securing section and a first plurality of coupling members, and a filtration unit. The filter section includes a pre-filter. The spacer section includes an at least partially open end located on a downstream side of the spacer section to expose a downstream face of the pre-filter. The filtration unit includes a filter frame, an upper section thereof including an upstream-facing surface having a plurality of openings, a filter secured inside the lower section of filter frame, and a second plurality of coupling members located on the filter frame and coupleable with the first plurality of coupling members of the pre-filter attachment device to removeably secure the pre-filtration unit to the filtration unit.

Claims

1. An air filtration unit comprising:

a filter frame including

an upper section located on an upstream side of the air filtration unit, the upper section including an upstream-facing surface having a plurality of openings, and

a lower section connected to the upper section and located downstream from the upper section;

an air filter secured inside the lower section of filter frame, the plurality of openings of the upper section providing fluid flow access to the air filter; and

a plurality of coupling members located on the filter frame, the plurality of coupling members configured to removeably secure a pre-filter attachment device to the upstream side of the air filtration unit via corresponding coupling members provided on the pre-filter attachment device, wherein

the plurality of coupling members are slotted protrusions that protrude outwardly from a surface of the filter frame, and

each of the slotted protrusions comprises two opposing sides, each of the opposing sides protruding outwardly from a surface of the filter frame and having a flange at a protruding end.

2. The air filtration unit of claim 1, wherein the slotted protrusions protrude outwardly from an interior surface of the filter frame to engage the corresponding coupling members provided on the pre-filter attachment device by allowing the corresponding coupling members provided on the pre-filter attachment device to slide into the slotted protrusions in a direction coinciding with an upstream-to-downstream direction of the air filtration unit.

3. The air filtration unit of claim 1, wherein the plurality of coupling members of the filter frame are integral with the filter frame.

4. The air filtration unit of claim 1, wherein the air filter comprises a plurality of V-shaped filter cells, each of the V-shaped filter cells including an open end on an upstream side to communicate with a corresponding opening of the plurality of openings of the upper section of the filter frame.

5. The air filtration unit of claim 4, wherein the plurality of openings of the upstream-facing surface are defined by parallelly arranged rib sections that connect opposite sides of the upper section, the rib sections having a pointed cross-sectional profile in an upstream direction, such that the pointed cross-sectional profile divides and directs fluid flowing downstream through the air filtration unit into each open end of V-shaped filter cells via the corresponding opening of the plurality of openings of the upstream-facing surface.

6. The air filtration unit of claim 4, wherein the lower section comprises a first side section and a second side section that enclose the air filter within the filter frame, the first side section and the second side section each including V-shaped grooves on sides facing the air filter to hold corresponding V-shaped ends of each of the plurality of V-shaped filter cells.

7. The air filtration unit of claim 6, wherein the plurality of coupling members of the filter frame are located on an air filter-facing surface of the first side section and an air filter-facing surface of the second side section, such that each of the plurality of coupling members is situated at the open end of one of the V-shaped filter cells.

8. The air filtration unit of claim 1, wherein:

the slotted protrusions protrude outwardly from an interior surface of the filter frame, and

each of the opposing sides protrudes outwardly from the interior surface of the filter frame.

9. The air filtration unit of claim 1, wherein the slotted protrusions protrude outwardly from the surface of the filter frame to engage the corresponding coupling members provided on the pre-filter attachment device by allowing the corresponding coupling members provided on the pre-filter attachment device to slide into the slotted protrusions in a direction coinciding with an upstream-to-downstream direction of the air filtration unit.

10. An air filtration system comprising:

an air pre-filtration unit;

a pre-filter attachment device including a pre-filter securing section and a first plurality of coupling members; and

an air filtration unit including

a filter frame having an upper section located on an upstream side of the air filtration unit, the upper section including an upstream-facing surface having a plurality of openings, and a lower section connected to the upper section and located downstream from the upper section;

an air filter secured inside the lower section of filter frame, the plurality of openings of the upper section providing fluid flow access to the air filter; and

a second plurality of coupling members located on the filter frame, the second plurality of coupling members being coupleable with the first plurality of coupling members of the pre-filter attachment device to removeably secure the pre-filter attachment device to the upstream side of the air filtration unit, wherein

the pre-filter attachment device removeably secures the air pre-filtration unit to the air filtration unit.

11. The air filtration system of claim 10, wherein the air pre-filtration unit includes:

a filter section located on an upstream side of the air pre-filtration unit, the filter section including an air pre-filter, and

a spacer section attached to the filter section and extending downstream from the filter section, the spacer section including an at least partially open end located on a downstream side of the spacer section to expose a downstream face of the air pre-filter.

12. The air filtration system of claim 11, wherein the pre-filter attachment device removeably secures the air pre-filtration unit to the air filtration unit in an abutted position on the upstream side of the air filtration unit such that the downstream face the air pre-filter retained in the air pre-filtration unit is located at least 2 inches from the upstream-facing surface of the air filtration unit.

13. The air filtration system of claim 11, wherein the air pre-filtration unit has a thickness in an upstream direction of about 4 inches, and the filter section has a thickness in an upstream direction of about 2 inches.

14. The air filtration system of claim 10, wherein the second plurality of coupling members are slotted protrusions that protrude outwardly from a surface of the filter frame.

15. The air filtration system of claim 14, wherein each of the slotted protrusions comprises two opposing sides, each of the opposing sides protruding outwardly from a surface of the filter frame and having a flange at a protruding end.

16. The air filtration system of claim 10, wherein the second plurality of coupling members are integral with the filter frame.

17. The air filtration system of claim 14, wherein the first plurality of coupling members are flat elongated protrusions that protrude outwardly in a downstream direction from the pre-filter securing section, the flat elongated protrusions being gripable by the slotted protrusions.

18. The air filtration system of claim 10, wherein the pre-filter securing section removeably secures the air pre-filtration unit by gripping the air pre-filtration unit on opposite sides of the air pre-filtration unit.

19. The air filtration system of claim 10, wherein the air filter comprises a plurality of V-shaped filter cells, each of the V-shaped filter cells including an open end on an upstream side to communicate with a corresponding opening of the plurality of openings of the upper section of the filter frame.

20. The air filtration system of claim 19, wherein the plurality of openings of the upstream-facing surface are defined by parallelly arranged rib sections that connect opposite sides of the upper section, the rib sections having a pointed cross-sectional profile in an upstream direction, such that the pointed cross-sectional profile divides and directs fluid flowing downstream through the air filtration system into each open end of V-shaped filter cells via the corresponding opening of the plurality of openings of the upstream-facing surface.

21. The air filtration system of claim 19, wherein the lower section comprises a first side section and a second side section that enclose the air filter within the filter frame, the first side section and the second side section each including V-shaped grooves on sides facing the air filter to hold corresponding V-shaped ends of each of the plurality of V-shaped filter cells.

22. The air filtration system of claim 21, wherein the second plurality of coupling members are located on a filter-facing surface of the first side section and a filter-facing surface of the second side section, such that each of the second plurality of coupling members is situated at the open end of one of the V-shaped filter cells.