Methods and systems for energy prognosis
First Claim
1. A method for managing an industrial process wherein a processor transforms an energy related test signal into an energy prognosis, the method comprising:
- receiving automatically with the processor the energy related test signal comprising effective power test data indicative of electrical energy consumed by an energy consuming machine;
partitioning automatically with the processor the energy related test signal into an energy related test sub-signal;
applying automatically with the processor mathematical functions to the energy related test sub-signal to extract a feature set of data from the energy related test sub-signal;
transforming automatically with the processor the feature set of data with a transformation matrix into a reduced test feature set;
inputting automatically with the processor the reduced test feature set into a performance assessment algorithm, wherein the performance assessment algorithm is based at least in part upon a reduced training feature set derived from data indicative of electrical energy consumed during healthy operation; and
generating automatically with the processor the energy prognosis, wherein the energy prognosis is based at least in part upon a power-based performance index calculated by the performance assessment algorithm.
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Abstract
In one embodiment, a method for managing an industrial process wherein a processor transforms electronic data into an energy prognosis is provided. An energy related test signal including effective power test data indicative of electrical energy consumed by an energy consuming machine may be received. The energy related test signal may be partitioned into an energy related test sub-signal. Mathematical functions may be applied to the energy related test sub-signal to extract a feature set of data from the energy related test sub-signal. The feature set of data may be transformed with a transformation matrix into a reduced test feature set. The reduced test feature set may be input into a performance assessment algorithm based at least in part upon a reduced training feature set derived from data indicative of electrical energy consumed during healthy operation. A power-based performance index may be generated with the performance assessment algorithm.
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Citations
20 Claims
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1. A method for managing an industrial process wherein a processor transforms an energy related test signal into an energy prognosis, the method comprising:
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receiving automatically with the processor the energy related test signal comprising effective power test data indicative of electrical energy consumed by an energy consuming machine; partitioning automatically with the processor the energy related test signal into an energy related test sub-signal; applying automatically with the processor mathematical functions to the energy related test sub-signal to extract a feature set of data from the energy related test sub-signal; transforming automatically with the processor the feature set of data with a transformation matrix into a reduced test feature set; inputting automatically with the processor the reduced test feature set into a performance assessment algorithm, wherein the performance assessment algorithm is based at least in part upon a reduced training feature set derived from data indicative of electrical energy consumed during healthy operation; and generating automatically with the processor the energy prognosis, wherein the energy prognosis is based at least in part upon a power-based performance index calculated by the performance assessment algorithm. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. An energy management system comprising:
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an energy consuming machine for producing a product; an energy sensor communicably coupled to the energy consuming machine wherein the energy sensor generates an energy related test signal comprising real power test data and reactive power test data indicative of energy consumed by the energy consuming machine; a processor communicably coupled to the energy sensor, wherein the processor executes machine readable instructions to; receive the energy related test signal; partition the energy related test signal into an energy related test sub-signal; apply time domain functions and/or frequency domain functions to the energy related test sub-signal to extract a feature set of data from the energy related test sub-signal; transform the feature set of data with a principle component analysis into a reduced test feature set; compare the reduced test feature set to training data indicative of a normal operating condition of the energy consuming machine; generate a power-based performance index with a performance assessment algorithm, wherein the power-based performance index is based at least in part upon a difference between the reduced test feature set and the training data; and generate a fault indication based at least in part upon the power-based performance index. - View Dependent Claims (17, 18, 19)
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20. A toolkit for managing an industrial process, wherein the toolkit is stored on a machine readable medium and comprises machine readable instructions to transform an energy related test signal into an energy prognosis, the machine readable instructions comprising:
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a signal loading algorithm to receive the energy related test signal comprising real power test data indicative of electrical energy consumed by an energy consuming machine; a partitioning algorithm to transform the energy related test signal into an energy related test sub-signal; a feature extraction algorithm to transform the energy related test sub-signal into a feature set of data from the energy related test sub-signal; a dimensionality reduction algorithm to transform the feature set of data into a reduced test feature set; a performance assessment algorithm for comparing the reduced test feature set to a baseline indicative of a normal operating condition of the energy consuming machine; a performance prediction algorithm for generating the energy prognosis that forecasts a future health condition of the energy consuming machine based at least in part upon the reduced test feature set; and a visualization algorithm for displaying the energy prognosis.
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Specification