Articulated catheter

• US 8,529,504 B2
• Filed: 07/18/2011
• Issued: 09/10/2013
• Est. Priority Date: 05/17/2004
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Gibson, Charles A., O'Boyle, Gary, Falwell, Gary S.
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): Eisenberg, Rebecca E
• Application Number:
  US13/185,488
• Publication Number:
  US 20110270173A1
• Time in Patent Office: 785 Days
• Field of Search: 604/95.01, 604/95.04, 604/525
• US Class Current: 604/95.04
• CPC Class Codes: A61M 2025/0161 wherein the distal tips have two or more deflection regions
• CPC Class Codes: A61M 25/0041 pre-formed, e.g. specially adapted to fit with the anatomy of body channels urethral catheters A61F2/04
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/0108 using radio-opaque or ultrasound markers
• CPC Class Codes: A61M 25/0141 having flexible regions as a result of using materials with different mechanical properties
• CPC Class Codes: A61M 25/0144 having flexible regions as a result of inner reinforcement means, e.g. struts or rods
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

Methods and apparatuses for manipulating an elongated flexible shaft of a catheter provide ease and reliability of positioning electrodes against or near tissue. Dual-bend flexible distal tips may be used in combination with flat wires. In some embodiments, flat wires which are free to rotate upon initial bending of shaft segments are employed. In some embodiments, one or more transition segments are used to relocate the satellite lumen-to-main lumen transition of pull wires away from a change in shaft stiffness.

Claims

1. A catheter comprising:

an elongated flexible shaft including;

a distal bending segment;

a proximal bending segment;

a main shaft that is proximal to the proximal bending segment;

an activation element main lumen extending along at least a portion of the proximal bending segment and the main shaft;

a first activation element satellite lumen which extends along at least a portion of the distal bending segment; and

a second activation element satellite lumen which extends along at least a portion of the proximal bending segment;

a first activation element anchored at a first anchoring point and extending proximally from the first anchoring point, through at least a portion of the distal bending segment within the first satellite lumen, through the proximal bending segment and into the main shaft; and

a second activation element anchored at a second anchoring point and extending proximally from the second anchoring point, through at least a portion of the proximal bending segment within the second satellite lumen, and into the main shaft;

wherein;

the first satellite lumen starts a transition to the main lumen distal to the second anchoring point.

2. A catheter as in claim 1, wherein the main lumen is closer to a center axis of the catheter shaft than the first satellite lumen.

3. A catheter as in claim 2, wherein the main lumen is positioned on the center axis of the catheter shaft.

4. A catheter as in claim 1, wherein the first activation element comprises a first activation wire.

5. A catheter as in claim 4, wherein the first activation wire comprises a first pull wire.

6. A catheter as in claim 5, wherein the second activation element comprises a second pull wire.

7. A catheter as in claim 6, wherein actuation of the first pull wire bends the distal bending segment in a direction that is different from a direction that actuation of the second pull wire bends the proximal bending segment.

8. A catheter as in claim 7, wherein actuation of the first pull wire and the second pull wire bends the distal bending segment and the proximal bending segment within substantially the same plane.

9. A catheter as in claim 1, further comprising:

a third activation element satellite lumen which extends along at least a portion of the distal bending segment;

a fourth activation element satellite lumen which extends along at least a portion of the proximal bending segment;

a third activation element anchored at a third anchoring point and extending proximally from the third anchoring point, through at least a portion of the distal bending segment within the third satellite lumen, through the proximal bending segment and into the main shaft; and

a fourth activation element anchored at a fourth anchoring point and extending proximally from the fourth anchoring point, through at least a portion of the proximal bending segment within the fourth satellite lumen, and into the main shaft;

wherein

the third satellite lumen starts a transition to the main lumen distal to the fourth anchoring point.

10. A catheter as in claim 9, wherein:

the third activation element comprises a third pull wire, the fourth activation element comprises a fourth pull wire;

actuation of the third pull wire bends the distal bending segment in a direction that is different from a direction that actuation of the fourth pull wire bends the proximal bending segment; and

actuation of the third pull wire and the fourth pull wire bends the distal bending segment and the proximal bending segment within substantially the same plane.

11. A catheter as in claim 10, wherein actuation of the first pull wire and the fourth pull wire bends the distal bending segment and the proximal bending segment within substantially the same plane.

12. A catheter as in claim 1, further comprising a transition segment between the distal bending segment and the proximal bending segment, wherein the first satellite lumen extends from the distal bending segment into the transition segment, and transitions to the main lumen in the transition segment.

13. A catheter as in claim 12, wherein the transition segment has a stiffness that is greater than a stiffness of the distal bending segment.

14. A catheter comprising:

an elongated flexible shaft including;

a distal bending segment;

a proximal bending segment;

a main shaft that is proximal to the proximal bending segment;

a first pull wire satellite lumen which extends along at least a portion of the distal bending segment; and

a second pull wire satellite lumen which extends along at least a portion of the proximal bending segment;

a first pull wire anchored at a first anchoring point in the distal bending segment and extending proximally from the first anchoring point, through at least a portion of the distal bending segment within the first satellite lumen, through the proximal bending segment and into the main shaft; and

a second pull wire anchored at a second anchoring point and extending proximally from the second anchoring point, through at least a portion of the proximal bending segment within the second satellite lumen, and into the main shaft;

wherein;

the first satellite lumen starts a transition toward a center axis of the catheter at a position which is distal to the second anchoring point.

15. A catheter as in claim 14, further comprising a main pull wire lumen positioned at or near the center axis of the catheter shaft, wherein the first pull wire extends through the main pull wire lumen within the proximal bending segment.

16. A catheter as in claim 15, further comprising a transition segment where the first pull wire transitions to the main lumen, the transition segment being located between the distal bending segment and the proximal bending segment.

17. A catheter as in claim 16, wherein the transition segment has a stiffness that is greater than a stiffness of the distal bending segment.

18. A catheter as in claim 14, wherein:

actuation of the first pull wire bends the distal bending segment in a direction that is different from a direction that actuation of the second pull wire bends the proximal bending segment; and

actuation of the first pull wire and the second pull wire bends the distal bending segment and the proximal bending segment within substantially the same plane.

19. A catheter as in claim 14, further comprising:

a third pull wire satellite lumen which extends along at least a portion of the distal bending segment;

a fourth pull wire satellite lumen which extends along at least a portion of the proximal bending segment;

a third pull wire anchored at a third anchoring point in the distal bending segment and extending proximally from the third anchoring point, through at least a portion of the distal bending segment within the third satellite lumen, through the proximal bending segment and into the main shaft; and

a fourth pull wire anchored at a fourth anchoring point and extending proximally from the fourth anchoring point, through at least a portion of the proximal bending segment within the fourth satellite lumen, and into the main shaft;

wherein

the third satellite lumen starts a transition to the main lumen distal to the fourth anchoring point.

20. A catheter as in claim 19, wherein:

actuation of the third pull wire bends the distal bending segment in a direction that is different from a direction that actuation of the fourth pull wire bends the proximal bending segment; and

actuation of the first pull wire and the fourth pull wire bends the distal bending segment and the proximal bending segment within substantially the same plane.