Self-contouring spinal rod

• US 8,529,602 B2
• Filed: 07/26/2007
• Issued: 09/10/2013
• Est. Priority Date: 01/26/2005
• Status: Expired due to Fees

• Current Assignee: Aesculap AG (Lonza Group AG)
• Original Assignee: Aesculap AG (Lonza Group AG)
• Inventors: Richelsoph, Marc Evan
• Primary Examiner(s): Cumberledge, Jerry
• Application Number:
  US11/881,293
• Publication Number:
  US 20080091214A1
• Time in Patent Office: 2,238 Days
• Field of Search: 606/246, 606250-279
• US Class Current: 606/254
• CPC Class Codes: A61B 17/6483 the connecting rod having a non-circular section
• CPC Class Codes: A61B 17/685 Elements to be fitted on the end of screws or wires, e.g. protective caps
• CPC Class Codes: A61B 17/7029 the entire longitudinal element being flexible
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/00845 of moving parts with respect to each other

Abstract

A self-contouring spinal rod assembly. The assembly has a proximal end, a distal end, and a length extending between the proximal end and the distal end. A plurality of rod elements extend along the length, such that each of the plurality of rod elements is in contact with an adjacent rod element. The plurality of rod elements are fixed against movement relative to each other at the distal end. The plurality of rod elements are movable relative to each other along a length proximal the distal end. A method of assembling the spinal rod assembly is also provided.

Claims

1. A self-contouring spinal rod assembly comprising:

a plurality of parallel rod elements directly contacting one another in slidable engagement, the spinal rod assembly having a proximal end, a distal end, and a length extending between the proximal and distal ends; and

a sheath extending over the plurality of rod elements between the distal end and the proximal end, the sheath having an outer perimeter that is circular in cross section, the circular outer perimeter extending uniformly along the length of the sheath,

wherein the plurality of rod elements extend along the length such that each of the plurality of rod elements is in contact with an adjacent rod element, the plurality of rod elements are fixed against movement relative to each other at the distal end, and the plurality of rod elements are movable relative to each other along a length proximal the distal end, the distal end comprising a tip, the tip comprising a cylindrical tubular cap having an open end and a closed end, the cap forming a bore exposed at the open end, the ends of the rod elements received through the open end and into the bore, the ends fixed in the bore against movement relative to each other at the distal end.

2. The self-contouring spinal rod assembly of claim 1, wherein at least one rod element of the plurality of rod elements has a generally circular cross section.

3. The self-contouring spinal rod assembly of claim 1, wherein at least one rod element of the plurality of rod elements has a generally hexagonal cross section.

4. The self-contouring spinal rod assembly of claim 1, wherein at least a first rod element of the plurality of rod elements is larger in diameter than at least a second rod element of the plurality of rod elements.

5. The self-contouring spinal rod assembly of claim 1, wherein the tip is fixedly connected to the distal end.

6. The self-contouring spinal rod assembly of claim 1, wherein the sheath is wrapped around the plurality of rod elements between the distal end and the proximal end.

7. The self-contouring spinal rod assembly of claim 6, wherein the sheath is removable from the plurality of rod elements.

8. The self-contouring spinal rod assembly of claim 6, wherein the sheath is fixedly connected to the distal end.

9. The self-contouring spinal rod assembly of claim 6, wherein the sheath comprises a non-circular interior cross section.

10. The self-contouring spinal rod assembly of claim 6, wherein the sheath comprises a helically wound elongated strip.

11. The self-contouring spinal rod assembly of claim 1, further comprising a collar disposed about the plurality of rod elements proximal the distal end.

12. The self-contouring spinal rod assembly of claim 11, wherein the collar comprises a split collar.

13. The self-contouring spinal rod assembly of claim 11, wherein the collar comprises a locking collar.

14. The self-contouring spinal rod assembly of claim 13, wherein the locking collar comprises a ratchet.

15. The self-contouring spinal rod assembly of claim 13, wherein the locking collar comprises a screw.

16. The self-contouring spinal rod assembly of claim 1, wherein each of the plurality of rod elements comprises a lubricious coating.

17. A self-contouring spinal rod assembly comprising:

a rod bundle having a distal end, a proximal end, and a length extending between the distal end and the proximal end, the rod bundle comprising a plurality of generally parallel rods directly contacting one another in slidable engagement;

a tip fixedly connected to the distal end; and

a sheath extending over the plurality of rods between the distal end and the proximal end, the sheath having an outer perimeter that is circular in cross section, the circular outer perimeter extending uniformly along the length of the sheath, proximal the distal end,

wherein the tip comprises a cylindrical tubular cap having an open end and a closed end, the cap forming a bore exposed at the open end, the ends of the rods received through the open end and into the bore, the ends of the rods fixed in the bore against movement relative to each other at the distal end.

18. The self-contouring spinal rod assembly of claim 17, wherein the rod bundle comprises at least two rods.

19. The self-contouring spinal rod assembly of claim 18, wherein a first rod is helically wrapped around at least a second rod.

20. The self-contouring spinal rod assembly of claim 17, wherein the sheath is attached to the tip.

21. The self-contouring spinal rod assembly of claim 17, further comprising a collar disposed about the rod bundle between the tip and the sheath.

22. The self-contouring spinal rod assembly of claim 21, wherein the collar comprises a split collar.

23. The self-contouring spinal rod assembly of claim 21, wherein the collar comprises a locking collar.

24. The self-contouring spinal rod assembly of claim 23, wherein the locking collar comprises a ratchet.

25. The self-contouring spinal rod assembly of claim 23, wherein the locking collar comprises a screw.

26. The self-contouring spinal rod assembly of claim 17, wherein the sheath is fixedly connected to the rod bundle.

27. The self-contouring spinal rod assembly of claim 17, further comprising a collar disposed about the sheath.

28. The self-contouring spinal rod assembly of claim 17, wherein the tip comprises a taper.

29. A method of assembling a spinal rod assembly comprising the steps of:

providing a plurality of rod elements;

bundling the plurality of rod elements into a bundle, the rod elements bundled in a generally parallel arrangement and directly contacting one another in slidable engagement;

fixing a tip over the distal ends of the plurality of rod elements to fixedly connect the distal ends of the plurality of rod elements together, the tip comprising a cylindrical tubular cap having an open end and a closed end, the cap forming a bore exposed at the open end, the ends of the rod elements received through the open end and into the bore, the ends fixed in the bore against movement relative to each other at the distal end; and

disposing a covering over the plurality of rod elements, proximal the distal ends, the covering having an outer perimeter that is circular in cross section, the circular outer perimeter extending uniformly along the length of the covering.

30. The method of claim 29, wherein the step of disposing a cover over the plurality of rod elements comprises disposing a sheath over the plurality of rod elements.

31. The method of claim 30, wherein the step of disposing the sheath over the plurality of rod elements comprises fixedly connecting the sheath to the plurality of rod elements.

32. The method of claim 29, wherein the step of disposing a cover over the plurality of rod elements comprises disposing a collar over the plurality of rod elements.

33. The method of claim 32, wherein the step of disposing the collar over the plurality of rod elements comprises disposing a split collar over the plurality of rod elements.

34. The method of claim 32, wherein the step of disposing the collar over the plurality of rod elements comprises disposing a ratcheting collar over the plurality of rod elements.

35. The method of claim 32, wherein the step of disposing the collar over the plurality of rod elements comprises securing the collar to the rod elements with a screw.

36. The method of claim 29, wherein the step of fixing a tip over the distal ends of the plurality of rod elements comprises the step of fixing the cap over the distal ends by thermal expansion and contraction.

37. The method of claim 29, wherein the step of fixing a tip over the distal ends of the plurality of rod elements comprises the step of welding the cap to the rod elements.

38. The method of claim 29, wherein the step of fixing a tip over the distal ends of the plurality of rod elements comprises the step of mechanically compressing the cap around the distal ends.