Electric machine having an integrated vibration sensor

• US 8,531,147 B2
• Filed: 01/14/2011
• Issued: 09/10/2013
• Est. Priority Date: 01/14/2011
• Status: Active Grant

• Current Assignee: BorgWarner Incorporated
• Original Assignee: Remy Technologies LLC (BorgWarner Incorporated)
• Inventors: Chamberlin, Bradley D., Fulton, David A.
• Primary Examiner(s): Ro, Bentsu
• Assistant Examiner(s): LUO, DAVID S
• Application Number:
  US13/007,199
• Publication Number:
  US 20120181965A1
• Time in Patent Office: 970 Days
• Field of Search: 318460-465
• US Class Current: 318/460
• CPC Class Codes: D06F 2103/26 Imbalance; Noise level
• CPC Class Codes: D06F 33/48 Preventing or reducing imbalance or noise
• CPC Class Codes: D06F 34/16 Imbalance
• CPC Class Codes: H02K 11/20 for measuring, monitoring, testing, protecting or switching rectifiers H02K11/04; power electronics H02K11/33

Abstract

An electric machine including a housing, a stator mounted within the housing, a rotor rotatably mounted within the housing relative to the stator, and a vibration sensor arranged within the housing. The vibration sensor includes a sensing member configured and disposed to detect vibrations of the electric machine.

Claims

1. An electric machine comprising:

a housing;

a stator mounted within the housing;

a rotor rotatably mounted within the housing relative to the stator;

a plurality of vibration sensors integrated into the housing at multiple positions, each of the plurality of vibration sensors including a sensing member configured and disposed to detect vibrations of the electric machine; and

a controller operatively connected to each of the plurality of sensors, the controller being configured and disposed to determine a relative motion of the electric machine based on the vibrations sensed at the plurality of vibration sensors.

2. The electric machine according to claim 1, further comprising:

a shaft mounted within the housing, the shaft having a first end that extends to a second end through an intermediate portion, at least one of the plurality of vibration sensors being mounted at one of the first and second ends of the shaft.

3. The electric machine according to claim 2, further comprising:

a first bearing mounted at the first end of the shaft and a second bearing mounted at the second end of the shaft, at least one of the plurality of vibration sensors being mounted adjacent the corresponding one of the first and second bearings.

4. The electric machine according to claim 2, further comprising:

another one of the plurality of vibration sensors mounted at another of the first and second ends of the shaft.

5. The electric machine according to claim 2, further comprising:

another one of the plurality of vibration sensors mounted to an internal surface of the housing.

6. The electric machine according to claim 5, wherein the another one of the plurality of vibration sensors comprises a plurality of vibration sensors mounted to an internal surface of the housing.

7. The electric machine according to claim 1, further comprising:

a motor control panel including a power source, the electric machine being electrically connected to the motor control panel through a cable, the cable including a power conductor that electrically connects the stator and the power source and a sensing line that electrically connects the vibration sensor and the controller.

8. The electric machine according to claim 1, wherein the vibration sensor is one of an accelerometer and a strain gauge.

9. A method of operating an electric machine, the method comprising:

rotating a rotor relative to a stator within a housing;

sensing internal vibrations of the electric machine through multiple vibration sensors mounted at multiple positions within the housing;

determining a relative motion of the electric machine based on the internal vibrations at multiple positions; and

adjusting an operating parameter of the electric machine based on the internal vibrations.

10. The method of claim 9, wherein,

adjusting the operating parameter of the electric machine includes adjusting the operating parameter based on the relative motion.

11. The method of claim 9, wherein adjusting an operating parameter of the electric machine comprises changing a rotational speed of the rotor.

12. The method of claim 9, wherein adjusting an operational parameter of the electric machine comprises changing an operational load associated with the electric machine.