Adaptive cushion method and apparatus for minimizing force concentrations on a human body

• US 8,533,879 B1
• Filed: 03/15/2008
• Issued: 09/17/2013
• Est. Priority Date: 03/15/2008
• Status: Active Grant

• Current Assignee: PatienTech, LLC
• Original Assignee: Stryker Corporation
• Inventors: Taylor, Geoffrey L.
• Primary Examiner(s): Kelleher, William
• Assistant Examiner(s): Sosnowski, David E
• Application Number:
  US12/075,937
• Time in Patent Office: 2,012 Days
• Field of Search: 560/0, 561/3, 569/0, 571/3
• US Class Current: 5/713
• CPC Class Codes: A47C 27/082 with non-manual inflation, e.g. with electric pumps
• CPC Class Codes: A47C 27/083 with pressure control, e.g. with pressure sensors
• CPC Class Codes: A47C 27/10 with two or more independently-fillable chambers
• CPC Class Codes: A61B 2562/0247 Pressure sensors
• CPC Class Codes: A61B 2562/0252 Load cells
• CPC Class Codes: A61B 2562/046 in a matrix array
• CPC Class Codes: A61B 5/1126 using a particular sensing technique
• CPC Class Codes: A61B 5/6887 mounted on external non-worn devices, e.g. non-medical devices
• CPC Class Codes: A61B 5/6892 Mats
• CPC Class Codes: A61G 2203/32 for force
• CPC Class Codes: A61G 2203/34 for pressure
• CPC Class Codes: A61G 7/05776 with at least two groups of alternately inflated chambers
• CPC Class Codes: G01L 1/18 using properties of piezo-resistive materials, i.e. materials of which the ohmic resistance varies according to changes in magnitude or direction of force applied to the material
• CPC Class Codes: G01L 1/205 using distributed sensing elements

Abstract

An adaptive cushion apparatus for minimizing force concentrations on body parts of a person seated or lying on a chair or bed includes an overlay cushion having a plurality of individual air bladder cells, each having thereon a stretchable piezoresistive force sensor of novel design and construction. The apparatus includes an electro-pneumatic control system for inflating and deflating individual air bladder cells to pressures measured by a pressure transducer which tend to minimize force concentrations sensed by the force sensors. A force minimization method according to the invention includes varying the inflation pressure in a first air bladder cell while measuring the sum of the forces exerted on all air bladder cells, repressurizing the first cell to that pressure for which a minimum total force was obtained, repeating the cyclical variation in pressure and re-inflation to a minimum force-obtaining pressure for each of the remaining air bladder cells, and repeating the sequence for all air bladder cells until the force variations are minimized below a predetermined threshold value.

Claims

1. An adaptive cushion apparatus for reducing the magnitude of reaction force concentrations exerted on parts of a human body in response to contact with a supporting object, said apparatus comprising:

a. a cushion for placement between a supporting object and a human body, said cushion having at least first and second hermetically sealable air bladder cells each made of a flexible, air impervious material, said first and second cells being hermetically isolated from each other,

b. at least first and second force sensitive sensors associated with said first and second air bladder cells, respectively, each of said sensors having an electrical characteristic which varies in a predetermined way with a force exerted on a said air bladder cell by a said body,

c. a pressurization device for pressurizing a hollow interior space of each of said air bladder cells to an individually controllable pressure,

d. at least one pressure transducer operatively coupleable to each of said air bladder cells to thereby measure gas pressure within said hollow interior spaces of said air bladder cells, and

e. a control apparatus having a force sensor interface port for receiving signals from said force sensors, a pressure transducer port for receiving signals from said pressure transducer, and an output port for providing control signals to said pressurization device to thereby pressurize air within said air bladder cells to individually controllable values, said control apparatus adapted to pressurize air within said first air bladder cell based upon sums of readings from said first and second force sensitive sensors.

2. The apparatus of claim 1 wherein each of said force sensors is further defined as including a flexible planar envelope located on at least one of upper and lower walls of a said air bladder cell, said envelope including an upper flexible electrically conductive sheet comprising an upper sensor conductor, a lower flexible electrically conductive sheet comprising a lower sensor conductor, and a flexible piezoresistive layer located between said upper and lower conductive sheets.

3. The apparatus of claim 2 wherein said envelope of said sensor is further defined as being made at least partially of an elastically stretchable material.

4. The apparatus of claim 3 wherein said elastically stretchable material is further defined as being a stretchable elastic fabric.

5. The apparatus of claim 1 further including in addition to said first and second air bladder cells an additional p-2 air bladder cells, where p is an integer greater than or equal to three.

6. The apparatus of claim 5 further including an additional p-2 force sensors, each of which is associated with one of said additional p-2 air bladder cells.

7. The apparatus of claim 5 wherein said p air bladder cells are further defined as being arranged in a matrix of m rows and n columns.

8. The apparatus of claim 7 further including an additional p-2 force sensors, said total of p force sensors being arranged in a matrix array of m rows and n columns aligned with said m rows and n columns of said air bladder cells.

9. The apparatus of claim 8 wherein said force sensor interface port is coupled at least in part to said p force sensors by interface electrical conductors.

10. The apparatus of claim 9 wherein at least one of said force sensors is further defined as having a non-bilateral current-versus-voltage impedance characteristic.

11. The apparatus of claim 10 wherein said interface electrical conductors which join said force sensor interface port to said sensor array are further defined as comprising m interface conductors connected to m row sensor conductors and n interface conductors connected to n column sensor conductors of said force sensor array.

12. The apparatus of claim 8 wherein said pressurization device is further defined as being responsive to command signals emitted by said control apparatus to thereby alternately inflate and deflate individual ones of said air bladder cells to controllable pressures measurable by said transducer and adjusted in accordance with an algorithm implemented in said control apparatus to values which are effective in minimizing force concentrations on said cushion.

13. The apparatus of claim 12 wherein said algorithm is further defined as including the steps of cyclically varying the air pressure in a first individual air bladder cell, monitoring a physical characteristic of each sensor to thereby measure the values of forces exerted on each of said air bladder cells, summing said measured values, restoring the air pressure in said first cell to that value which resulted in the minimum of said sum of measured values of forces from all of said force sensors, and repeating the foregoing steps for each of said bladder cells 2 through p.

14. The apparatus of claim 13 wherein said algorithm is further defined as including a first initialization step of inflating each said air bladder cell to a predetermined initial upper set pressure.

15. The apparatus of claim 14 wherein said step of cyclically varying air pressure in a said air bladder cell is further defined as including the initial step of deflating said air bladder cell from a predetermined upper set pressure to a predetermined lower pressure.

16. The apparatus of claim 1 wherein said surface force sensor comprises:

a. at least a first planar sensor element, said planar sensor element including a thin, flexible upper conductor sheet comprising an upper sensor conductor having an electrically conductive contact area,

b. a thin, flexible intermediate sheet having an active sensor region which has an electrical impedance characteristic that varies with a normal force exerted thereon, said active sensor region having an upper surface in electrically conductive contact with said contact area of said upper conductive sheet, and

c. a lower conductor sheet comprising a low sensor conductor having an electrically conductive contact area in electrically conductive contact with a lower surface of said active sensor region.

17. The apparatus of claim 16 further including at least a second planar sensor element.

18. The apparatus of claim 17 wherein at least one of said upper and lower electrically conductive contact areas of said first sensor element is conductively continuous with a corresponding one of said upper and lower conductive contact areas of said second sensor element.

19. The apparatus of claim 17 further including at least third and fourth, planar sensor elements, whereby said sensor has p elements arranged in an array of m rows and n columns.

20. The apparatus of claim 19 wherein said upper contact areas of said sensors have electrically continuous conductor strips corresponding to one of said plurality of m rows and n columns, and said lower contact areas of said p sensors have electrically continuous conductor strips corresponding to the other of said m rows and n columns.

21. The apparatus of claim 20 wherein at least one of said sensor elements is further defined as having a non-bilateral electrical impedance characteristic.

22. The apparatus of claim 21 wherein said non-bilateral electrical impedance characteristic is implemented by a diode.

23. The apparatus of claim 22 wherein said active sensor region is further defined as including a layer composed of a piezoresistive material.

24. The apparatus of claim 23 wherein said piezoresistive material is further defined as including electrically conductive particles suspended in a polymer matrix.

25. The apparatus of claim 24 wherein an outer surface of said piezoresistive layer is further defined as having deposited thereon a coating including at least one metallic oxide to thereby form with said layer a semi-conducting, PN junction.

26. The apparatus of claim 25 wherein said metallic oxide is further defined as including at least one copper oxide.

27. The apparatus of claim 1 wherein said control apparatus is further adapted to pressurize air within said first air bladder cell based upon a reading from said first force sensitive sensor.

28. The apparatus of claim 1 wherein said control apparatus monitors forces detected by both said first and second force sensitive sensors while changing an amount of pressure within said first air bladder cell from a first pressure to a second pressure, said control apparatus further adapted to change the air pressure inside said first air bladder cell back to said first pressure if a sum of said forces detected by said first and second force sensitive sensors at said second pressure is greater than a sum of said forces detected by said first and second force sensitive sensors at said first pressure.

29. The apparatus of claim 28 further including additional air bladder cells and additional force sensitive sensors, and further including monitoring said additional force sensitive sensors while changing the pressure inside of said first air bladder cell from said first pressure to said second pressure.

30. An adaptive cushion apparatus comprising:

a first air bladder;

a second air bladder, said second air bladder being hermetically isolatable from said first air bladder;

a pressure sensing sheet positioned above said first and second air bladders, said pressure sensing sheet adapted to detect interface pressures exerted between a patient supported on said adaptive cushion and said first and second air bladders; and

a control system in communication with said pressure sensing sheet, said control system adapted to calculate an initial sum of interface pressures exerted on said first and second bladders and to thereafter monitor subsequent sums of interface pressures exerted on both said first and second bladders while an inflation level within said first bladder is changed through a range of values by said control system, said controller adapted to thereafter set the inflation level within said first air bladder to a value corresponding to a selected one of said subsequent sums, said selected one of said subsequent sums being less than said initial sum.

31. The adaptive cushion of claim 30 wherein said selected one of said subsequent sums has a minimum value of all of said subsequent sums.

32. The adaptive cushion apparatus of claim 30 further including a third air bladder that is hermetically isolatable from said first and second air bladders, wherein said pressure sensing sheet is also positioned above said third air bladder, and wherein said initial sum also includes interface pressures exerted on said third air bladder, and said subsequent sums of interface pressures also include interface pressures detected on said third air bladder.

33. The adaptive cushion apparatus of claim 30 wherein said control system also calculates a second initial sum of interface pressures exerted on both said first and second bladders and thereafter monitors a set of sums of interface pressures exerted on both said first and second bladders while an inflation level within said second bladder is changed through the range of values by said control system, said controller adapted to thereafter set the inflation level within said second air bladder to a value corresponding to a selected one of said set of sums that is less than said second initial sum.

34. The adaptive cushion apparatus of claim 33 wherein said control system also monitors a second set of sums of interface pressures exerted on both said first and second bladders while an inflation level within said first bladder is changed through a second range of values, and thereafter sets the inflation level within said first air bladder to a value corresponding to the minimum one of said second set of sums.

35. The adaptive cushion apparatus of claim 30 wherein said pressure sensing sheet includes piezoresistive material sandwiched between an upper layer and a lower layer, said upper and lower layers each including a plurality of electrically conductive pathways.

36. The adaptive cushion apparatus of claim 35 wherein said piezoresistive material comprises electrically conductive particles suspended in a polymer matrix.