Medical devices and tapered tubular members for use in medical devices

• US 8,535,243 B2
• Filed: 09/10/2008
• Issued: 09/17/2013
• Est. Priority Date: 09/10/2008
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Inventors: Shireman, Brice L.
• Primary Examiner(s): Szmal, Brian
• Assistant Examiner(s): NGUYEN, HUONG Q
• Application Number:
  US12/207,842
• Publication Number:
  US 20100063480A1
• Time in Patent Office: 1,833 Days
• Field of Search: 600/585, 604/528
• US Class Current: 600/585
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Medical devices and methods for making and using the same. An example medical device may include a metallic tubular member including a tube wall defining an inner diameter and having a wall thickness. The tubular member may have a plurality of slots formed therein. The tubular member may also include first portion having a first length. The tube wall may have a substantially constant wall thickness across the first length. The tubular member may also include a second portion having a second length. The tube wall may thin so that the inner diameter increases across the second length.

Claims

1. A medical device, comprising:

a metallic tubular member including a tube wall defining an inner diameter and having a wall thickness;

a core wire extending within and attached to the tubular member, the core wire having a distal portion with an outer surface;

wherein a gap is defined between the outer surface of the core wire and an inner surface of the tubular member;

wherein the tubular member has a plurality of slots formed therein;

wherein the tubular member includes a first portion having a first length and wherein the tube wall has a constant wall thickness across the first length;

wherein the tubular member includes a second portion, wherein the second portion is disposed at a distal end of the medical device, and wherein the second portion has a second length and wherein along an inner surface of the tubular member the tube wall thins in a curved manner so that the inner diameter increases distally across the second length;

wherein the length of the second portion is shorter than the length of the first portion; and

wherein the distal portion of the core wire extends through the first portion of the tubular member and along the second length to a distal end of the second portion of the tubular member.

2. The medical device of claim 1, wherein across the second length, the tube wall thins in a linear manner.

3. The medical device of claim 1, wherein across the second length, the tube wall thins in a parabolic manner.

4. The medical device of claim 1, wherein across the second length, the tube wall thins in a stepped manner.

5. The medical device of claim 1, wherein across the second length, the tube wall thins that the outer diameter decreases across the second length.

6. The medical device of claim 1, further comprising a second metallic tubular member coupled to the second portion of the tubular member.

7. The medical device of claim 6, wherein the second metallic tubular member includes a tube wall and an outer diameter, wherein a third section of the second metallic tubular member has a third length, and wherein the tube wall of the second metallic tubular member thins so that the outer diameter of the second metallic tubular member decreases across the third length.

8. The medical device of claim 7, wherein the third section of the second tubular member is attached to the second section of the tubular member.

9. The medical device of claim 8, wherein the third second and the second section overlap.

10. The medical device of claim 1, further comprising a first core member and a second core member, and wherein the tubular member attaches the first core member to the second core member.

11. The medical device of claim 10, wherein the tubular member includes a third portion having a third length and wherein the tube wall thins so that the inner diameter increases across the third length.

12. The medical device of claim 11, wherein the second portion is disposed on a distal end of the tubular member and wherein the third portion is disposed on a proximal end of the tubular member.

13. The medical device of claim 1, wherein a distal end of the core wire is attached to a distal tip member.

14. The medical device of claim 1, wherein the tubular member has a constant outer diameter.

15. A method for manufacturing a medical device, the method comprising:

providing a metallic tubular member including a tube wall defining an inner diameter, the tubular member having a wall thickness, wherein the tubular member includes a first portion having a first length, wherein the tube wall has a constant wall thickness across the first length, wherein tubular member includes a second portion, wherein the second portion is disposed at a distal end of the tubular member, and wherein the second portion has a second length shorter than the first length;

providing a core wire, the core wire having a distal portion with an outer surface;

disposing the core wire within the tubular member, wherein a gap is defined between the outer surface of the core wire and an inner surface of the tubular member, wherein the core wire and the tubular member are attached to one another;

forming a plurality of slots in the tubular member;

thinning the second portion of the tubular member such that along an inner surface of the tubular member the tube wall thins in a curved manner and the inner diameter increases distally across the second length;

extending the core wire through the first portion of the tubular member and along the second length to a distal end of the second portion of the tubular member; and

wherein the second portion of the tubular member defines a distal end of the medical device.

16. A medical device, comprising:

a metallic tubular member including a tube wall defining an inner diameter and having a wall thickness;

a core wire extending within and attached to the tubular member, the core wire having a distal portion with an outer surface;

wherein a gap is defined between the outer surface of the core wire and an inner surface of the tubular member;

wherein the tubular member has a plurality of slots formed therein;

wherein the tubular member includes a first portion having a first length and wherein the tube wall has a constant wall thickness across the first length;

wherein the tubular member includes a second portion, wherein the second portion is disposed at a distal end of the medical device, and wherein the second portion has a second length and wherein along an inner surface of the tubular member the tube wall thins in a curved manner so that the inner diameter increases distally across the second length; and

wherein the length of the second portion is shorter than the length of the first portion.

17. The medical device of claim 16, wherein the tubular member has a constant outer diameter.