System and method for applying reduced pressure at a tissue site

• US 8,535,283 B2
• Filed: 02/08/2008
• Issued: 09/17/2013
• Est. Priority Date: 02/09/2007
• Status: Active Grant

• Current Assignee: KCI Licensing Incorporated (3M Company), United States Department Of Agriculture
• Original Assignee: KCI Licensing Incorporated (3M Company)
• Inventors: Heaton, Keith Patrick, Hardman, Ian James
• Primary Examiner(s): SU, SUSAN SHAN
• Application Number:
  US12/069,262
• Publication Number:
  US 20080200905A1
• Time in Patent Office: 2,048 Days
• Field of Search: 604/313, 604/315, 604/316, 604/543, 604/540, 604/541, 604/328
• US Class Current: 604/319
• CPC Class Codes: A61M 1/684 bellows-type
• CPC Class Codes: A61M 1/732 Visual indicating means for vacuum pressure
• CPC Class Codes: A61M 1/784 by filtering, sterilising or disinfecting the exhaust air, e.g. swellable filter valves
• CPC Class Codes: A61M 1/80 Suction pumps A61M1/64, A61M1/71, A61M60/00 take precedence
• CPC Class Codes: A61M 1/82 Membrane pumps, e.g. bulbs
• CPC Class Codes: A61M 1/92 with liquid supply means
• CPC Class Codes: A61M 1/96 Suction control thereof
• CPC Class Codes: A61M 1/98 Containers specifically adapted for negative pressure wound therapy
• CPC Class Codes: Y10T 137/0396 Involving pressure control

Abstract

The illustrative embodiments described herein are directed to a manually-actuated pump and method for applying reduced pressure at a tissue site. The manually-actuated pump includes at least one variable volume chamber that is manually compressible into a plurality of positions. The manually-actuated pump includes a fixed volume chamber in communication with the at least one variable volume chamber. The manually-actuated pump also includes a filter housing having a hydrophobic filter that prevents liquid from entering the at least one variable volume chamber. The fixed volume chamber is coupled to the at least one variable volume chamber via the filter housing. The filter housing is located in between the at least one variable volume chamber and the fixed volume chamber. The fixed volume chamber has reduced pressure that is applied to the tissue site in response to a movement of the at least one variable volume chamber from a compressed position in the plurality of positions to an uncompressed position in the plurality of positions.

Claims

1. A manually-actuated pump for applying reduced pressure at a tissue site, the manually-actuated pump comprising:

a casing having a top casing portion and a bottom casing portion;

at least one variable volume chamber disposed within the casing that is manually compressible into a plurality of positions;

a fixed volume chamber disposed within the casing and being in communication with the at least one variable volume chamber; and

a filter housing disposed within the casing between the fixed volume chamber and the at least one variable volume chamber, the filter housing having a hydrophobic filter that prevents liquid from entering the at least one variable volume chamber, the fixed volume chamber having reduced pressure that is applied to the tissue site in response to a movement of the at least one variable volume chamber from a compressed position in the plurality of positions to an uncompressed position in the plurality of positions;

wherein the top casing portion is configured to slide relative to the bottom casing portion as the at least one variable volume chamber moves from the compressed position to the uncompressed position.

2. The apparatus of claim 1, wherein the filter housing includes an odor filter that restrains a transmission of odor from the fixed volume chamber to the at least one variable volume chamber.

3. The apparatus of claim 2, wherein the odor filter is a carbon odor filter comprising charcoal.

4. The apparatus of claim 3, wherein the hydrophobic filter and the odor filter are coupled to a side of the filter housing that is nearer to the fixed volume chamber.

5. The apparatus of claim 4, wherein the odor filter is sandwiched between the filter housing and the hydrophobic filter.

6. The apparatus of claim 1, wherein the at least one variable volume chamber is at least one bellows, and wherein the at least one bellows comprises at least one corrugated side wall to form at least one compressible bellows.

7. The apparatus of claim 6, wherein the at least one corrugated side wall comprises an elastic resilient material, wherein the movement of the at least one variable volume chamber from the compressed position to the uncompressed position is caused by an expansion force, and wherein the expansion force is caused by an expansion of the at least one corrugated side wall.

8. The apparatus of claim 6, wherein the at least one compressible bellows has an oval cross sectional shape.

9. The apparatus of claim 1, wherein the liquid is exudate at the tissue site, further comprising:

a manifold, wherein the reduced pressure in the fixed volume chamber causes the exudate to move from the tissue site to the fixed volume chamber via the manifold.

10. The apparatus of claim 9, wherein the fixed volume chamber further comprises:

an inlet valve at an inlet point, wherein the exudate flows from the manifold into the fixed volume chamber via the inlet valve, and wherein the inlet valve prevents the exudate from exiting the fixed volume chamber at the inlet point.

11. The apparatus of claim 10, wherein the inlet valve is located at the center of a bottom wall of the fixed volume chamber.

12. The apparatus of claim 11, further comprising:

a delivery tube coupling the fixed volume chamber to the manifold, wherein the exudate moves from the manifold to the fixed volume chamber through the delivery tube.

13. The apparatus of claim 12, wherein the at least one variable volume chamber further comprises:

at least one outlet valve, wherein gas exits the at least one variable volume chamber via the at least one outlet valve in response to a second movement of the at least one variable volume chamber from the uncompressed position to the compressed position, and wherein the at least one outlet valve prevents gas from entering the at least one variable volume chamber through the at least one outlet valve.

14. The apparatus of claim 13, wherein the at least one outlet valve and the inlet valve are located along a central longitudinal axis of the manually-actuated pump.

15. The apparatus of claim 13, wherein the at least one outlet valve is centrally located on a top wall of the at least one variable volume chamber.

16. The apparatus of claim 13, wherein the at least one outlet valve is located on at least one side wall of the at least one variable volume chamber.

17. The apparatus of claim 1, wherein the at least one variable volume chamber is sealingly coupled to the filter housing by at least one interlocking seal.

18. The apparatus of claim 1, wherein the at least one variable volume chamber has a larger volume in the uncompressed position than in the compressed position.

19. The apparatus of claim 1, further comprising:

a pressure feedback system, wherein the pressure feedback system indicates an amount of reduced pressure being applied by the at least one variable volume chamber.

20. A manually-actuated pump for applying reduced pressure at a tissue site, the manually-actuated pump comprising:

a casing having a top casing portion and a bottom casing portion;

at least one compressible bellows positioned in the casing that is compressible into a plurality of positions, the at least one compressible bellows having at least one corrugated side wall, the at least one corrugated side wall comprising an elastic resilient material;

a fixed volume chamber positioned in the casing having an inlet valve at an inlet point, wherein exudate flows from the tissue site into the fixed volume chamber via the inlet valve, the inlet valve preventing the exudate from exiting the fixed volume chamber at the inlet point, the inlet valve being located at the center of a bottom wall of the fixed volume chamber;

a filter housing positioned in the casing and disposed between the fixed volume chamber and the at least one compressible bellows, the filter housing having a hydrophobic filter that prevents exudate from entering the at least one compressible bellows and a carbon odor filter that restrains a transmission of odor from the fixed volume chamber to the at least one compressible bellows via the filter housing, the fixed volume chamber having reduced pressure that is applied to the tissue site in response to a movement of the at least one compressible bellows from a compressed position in the plurality of positions to an uncompressed position in the plurality of positions, the movement being caused by an expansion force from the at least one corrugated side wall; and

at least one outlet valve through which gas exits the at least one compressible bellows in response to a second movement of the at least one compressible bellows from the uncompressed position to the compressed position, the at least one outlet valve preventing the gas from entering the at least one compressible bellows through the at least one outlet valve;

wherein the to casing portion is configured to slide relative to the bottom casing portion as the at least one variable volume chamber moves from the compressed position to the uncompressed position.

21. A manually-actuated pump for applying reduced pressure at a tissue site, the manually-actuated pump comprising:

at least one variable volume chamber that is manually compressible into a plurality of positions;

a fixed volume chamber in communication with the at least one variable volume chamber;

a filter housing having a hydrophobic filter that prevents liquid from entering the at least one variable volume chamber, the filter housing being located in between the at least one variable volume chamber and the fixed volume chamber, the fixed volume chamber having reduced pressure that is applied to the tissue site in response to a movement of the at least one variable volume chamber from a compressed position in the plurality of positions to an uncompressed position in the plurality of positions; and

a casing enclosing the at least one variable volume chamber, the fixed volume chamber, and the filter housing;

wherein the at least one variable volume chamber and the fixed volume chamber are directly coupled to the filter housing; and

wherein the casing has two portions configured to slide relative to each other as the at least one variable volume chamber moves from the compressed position to the uncompressed position.

22. The manually-actuated pump of claim 21, wherein the at least one variable volume chamber further comprises:

at least one outlet valve, wherein gas exits the at least one variable volume chamber via the at least one outlet valve in response to a second movement of the at least one variable volume chamber from the uncompressed position to the compressed position, and wherein the at least one outlet valve prevents gas from entering the at least one variable volume chamber through the at least one outlet valve.

23. The manually-actuated pump of claim 21, further comprising:

a pressure feedback system, wherein the pressure feedback system indicates an amount of reduced pressure being applied by the at least one variable volume chamber.

24. The manually-actuated pump of claim 21, wherein the at least one variable volume chamber is at least one bellows.