Electric control and supply system

• US 8,536,731 B2
• Filed: 09/29/2009
• Issued: 09/17/2013
• Est. Priority Date: 05/07/2001
• Status: Expired due to Term

• Current Assignee: OneSubsea IP UK Limited (SLB)
• Original Assignee: Cameron International Corporation (SLB)
• Inventors: Biester, Klaus, Kunow, Peter, Lenz, Norbert
• Primary Examiner(s): KAPLAN, HAL IRA
• Application Number:
  US12/569,181
• Publication Number:
  US 20100019573A1
• Time in Patent Office: 1,449 Days
• Field of Search: 307/12, 251/315.01
• US Class Current: 307/12
• CPC Class Codes: E21B 33/0355 Control systems, e.g. hydraulic, pneumatic, electric, acoustic, for submerged well heads
• CPC Class Codes: F16K 31/041 for rotating valves F16K31/055 takes precedence
• CPC Class Codes: F16K 31/046 with electric means, e.g. electric switches, to control the motor or to control a clutch between the valve and the motor F16K31/041 takes precedence
• CPC Class Codes: F16K 31/047 characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means F16K31/043 takes precedence
• CPC Class Codes: F16K 37/0083 by measuring valve parameters
• CPC Class Codes: H02J 1/06 Two-wire systems
• CPC Class Codes: H02J 13/00009 using pulsed signals
• CPC Class Codes: H02J 13/00017 using optical fiber
• CPC Class Codes: H02J 3/36 Arrangements for transfer of electric power between ac networks via a high-tension dc link
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/0074 Plural converter units whose inputs are connected in series
• CPC Class Codes: H02M 1/0077 Plural converter units whose outputs are connected in series
• CPC Class Codes: H02M 7/04 by static converters
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: H02P 5/68 controlling two or more dc dynamo-electric motors H02P5/46, H02P5/60 take precedence
• CPC Class Codes: Y02E 60/00 Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
• CPC Class Codes: Y02E 60/60 Arrangements for transfer of electric power between AC networks or generators via a high voltage DC link [HVCD]
• CPC Class Codes: Y04S 40/121 using the power network as support for the transmission
• CPC Class Codes: Y04S 40/124 using wired telecommunication networks or data transmission busses

Abstract

In at least some embodiments, an electrically controlled subsea production system includes a subsea electrical distributor that receives a high direct current (DC) voltage. The electrical distributor converts the high DC voltage to a lower DC voltage. The electrically controlled subsea production system also includes a plurality of subsea trees coupled to the subsea electrical distributor, wherein valves of the subsea trees selectively operate based on the lower DC voltage.

Claims

1. A system for supplying voltage from a surface of the sea to a remote location subsea, the system comprising:

a voltage supply and control assembly at the surface converting AC voltage to a first DC voltage;

a control and actuating assembly at the subsea remote location receiving said first DC voltage and converting said first DC voltage to a second DC voltage;

an umbilical extending from said voltage supply and control assembly to said control and actuating assembly to conduct said first DC voltage from said voltage supply and control assembly to said control and actuating assembly; and

a subsea tree comprising at least one electrical device comprising an electric motor, wherein the subsea tree is coupled to the control and actuating assembly and uses the second DC voltage to power the electrical motor at the subsea remote location.

2. The system of claim 1 wherein said at least one electrical device further comprises:

a rotating spindle coupled to said electric motor;

an actuator element adapted to be axially displaced in a feed direction by said rotating spindle rotating in a direction of advance rotation; and

an enclosure disposed about said electric motor, said rotating spindle, and said actuator element.

3. The system of claim 2 wherein said at least one electrical device further comprises a first volute spring coupled to said rotating spindle and said enclosure such that the first volute spring is operable to prevent the rotating spindle from moving in the direction opposite the direction of advance rotation.

4. The system of claim 3 wherein said at least one electrical device further comprises an electrically activated system operable to release said first volute spring so as to allow said rotating spindle to move in the direction opposite the direction of advance rotation.

5. The system of claim 2 wherein said at least one electrical device further comprises a position sensor operable to determine the axial position of said actuator element.

6. The system of claim 5 wherein said position sensor comprises:

a spring element connecting said actuator element to said enclosure; and

a force-measuring device issuing an electrical signal corresponding to a force exerted on the spring element.

7. The system of claim 1 wherein said at least one electrical device further comprises:

a turning spindle rotatably mounted in a device housing;

a drive device connected to the device housing and comprising at least two individually or synchronously operable electric motors that are powered by said second DC voltage at the subsea remote location;

an operating element operable to selectively close a fluid path; and

a gearbox unit connecting said turning spindle to said operating element and comprising at least one self-locking drive unit actively connected to the electric motors, wherein said gearbox unit converts motion from the turning spindle into axial displacement of said operating element.

8. The system of claim 1 wherein the electrical device is an isolating device for an injection valve comprising:

a turning spindle rotatably mounted in a device housing;

a drive device connected to the device housing and comprising at least two individually or synchronously operable electric motors;

an operating element having an isolation stop valve for controlling the injection valve; and

a gearbox unit connecting said turning spindle to said operating element and comprising at least one self-locking drive unit actively connected to the electric motors, wherein said gearbox unit converts motion from the turning spindle into axial displacement of said operating element.

9. The system of claim 8 wherein at least one of the electric motors is movably connected to an emergency release device at the first end, wherein the emergency release device comprises:

a supporting sleeve stationarily mounted in the device housing;

a spacing sleeve mounted to rotate relative to the supporting sleeve; and

a detachable volute spring being wound on said supporting sleeve and said spacing sleeve.

10. The system of claim 1 wherein the electrical device is a valve system comprising:

at least one valve body;

a longitudinal slide slidably disposed in the at least one valve body to establish or disrupt a connection between a feed line and at least one inlet or outlet in the valve body;

an actuator to displace the longitudinal slide, the longitudinal slide having a longitudinal bore which is connected to the feed line;

the longitudinal bore being linked with the inlet or outlet by the actuator of displacing the longitudinal slide;

at least one connecting line connecting the longitudinal bore and the inlets or outlets, the connecting line extending radially outward from the longitudinal bore through the longitudinal slide; and

the inlet and outlet opening directly into another longitudinal bore in which the longitudinal slide may be displaced by the actuator.

11. The system of claim 1 wherein the electrical device is a rotary adjusting device for a valve having a pivoting or twisting valve body, the rotary adjusting device comprising:

an adjusting element adapted to move the valve body;

at least one activating device adapted to rotate said adjusting element; and

at least one transmission adapted to translate a linear motion into a rotary motion, wherein said adjusting element is a rotary sleeve mounted so that it can rotate relative to a bearing sleeve.

12. The system of claim 1 wherein the electrical device is an actuating device, especially for use in a throttle device, comprising:

a turning spindle rotatably mounted in a device housing and connected to an actuating element of the throttle device;

a drive device comprising at least two alternatively and redundantly or synchronously operable electric motors; and

a transmission device including at least one self-locking transmission unit adapted to connect said turning spindle with the electric motors of said drive device, wherein the transmission unit comprises a worm connected to the electric motors and a worm gear connected to said turning spindle, wherein said transmission device also includes a threaded drive formed of at least one threaded nut disposed on said turning spindle.

13. The system of claim 1 further including

a pump for hydraulic operation of a subsurface safety valve disposed in a pipeline or a tree, having a piston cylinder unit, by which hydraulic fluid can be pumped under pressure in the direction of the valve;

and

the one electrical device being movably connected to the piston of the piston cylinder unit for its alternating movement in the piston longitudinal direction inside the cylinder.

14. The system of claim 1, wherein the electrical device further comprises:

a rotating spindle coupled to said electric motor;

an actuator element adapted to be axially displaced in a feed direction by said rotating spindle rotating in a direction of advance rotation; and

an enclosure disposed about said electric motor, said rotating spindle, and said actuator element.

15. The system of claim 14, wherein said electrical device further comprises a first volute spring coupled to said rotating spindle and said enclosure such that the first volute spring is operable to prevent the rotating spindle from moving in the direction opposite the direction of advance rotation.

16. The system of claim 15, wherein said electrical device further comprises an electrically activated system operable to release said first volute spring so as to allow said rotating spindle to move in the direction opposite the direction of advance rotation.

17. The system of claim 14, wherein said at least one electrical device further comprises an emergency release unit operable to move said actuator element in the direction opposite the feed direction when said second DC voltage is interrupted.

18. The system of claim 17, wherein said emergency release unit comprises a tensioning sleeve being rotatable between a tensioned and a relaxed position and being pressure-loaded in the direction of its relaxed position such that the tensioning sleeve will move to its relaxed position if said second DC voltage is interrupted.

19. The system of claim 17, wherein said emergency release unit comprises a trunnion accessible from outside said enclosure, wherein said trunnion is operable to rotate said rotating spindle in the direction opposite the direction of advance rotation.

20. The system of claim 14, wherein said actuator element is coupled to a closure member disposed within a valve.

21. The system of claim 14, wherein said actuator element is coupled to an isolation valve.

22. The system of claim 14, wherein said actuator element is coupled to a ball valve.

23. The system of claim 14, wherein said actuator element is coupled to a choke.

24. The system of claim 14, wherein said at least one electrical device further comprises a path-measuring device operable to determine the axial position of said actuator element.

25. The system of claim 24, wherein said path measuring device comprises:

a spring element connecting said actuator element to said enclosure; and

a force-measuring device issuing an electrical signal corresponding to a force exerted on the spring element.

26. The system of claim 14, wherein said electric motor is one of a plurality of electric motors coupled to said rotating spindle.

27. The system of claim 26, wherein the plurality of electric motors are controlled either individually or in co-operation for rotating said rotating spindle.

28. The system of claim 1, wherein said electrical device further comprises:

a turning spindle rotatably mounted in a device housing;

a drive device connected to the device housing and comprising at least two individually or synchronously operable electric motors that are powered by said second DC voltage at the subsea remote location;

an operating element operable to selectively close a fluid path; and

a gearbox unit connecting said turning spindle to said operating element and comprising at least one self-locking drive unit actively connected to the electric motors, wherein said gearbox unit converts motion from the turning spindle into axial displacement of said operating element.

29. The system of claim 28, wherein the gearbox unit comprises a worm connected to the electric motors and a worm gear connected to said turning spindle.

30. The system of claim 28, wherein said gearbox unit also comprises a threaded drive formed of at least one threaded nut disposed on said turning spindle.

31. The system of claim 28, wherein said operating element is coupled to a closure member disposed within a valve.

32. The system of claim 28, wherein said operating element is coupled to an isolation valve or a ball valve.

33. The system of claim 28, wherein said operating element is coupled to a choke.