Water meter with integral flow restriction valve

• US 8,539,827 B2
• Filed: 01/31/2011
• Issued: 09/24/2013
• Est. Priority Date: 01/31/2011
• Status: Active Grant

• Current Assignee: Badger Meter Incorporated
• Original Assignee: Badger Meter Incorporated
• Inventors: Benson, Ronald D., Metzger, Eric
• Primary Examiner(s): Patel, Harshad R
• Application Number:
  US13/017,264
• Publication Number:
  US 20120193559A1
• Time in Patent Office: 967 Days
• Field of Search: None
• US Class Current: 73/199
• CPC Class Codes: G01F 15/005 Valves valves in general F16K
• CPC Class Codes: G01F 3/12 Meters with nutating members, e.g. discs

Abstract

A water meter (10) and a flow control valve (30) are housed in a common pressure vessel (16), in which the flow control valve (30) restricts flow through a metering chamber (18) to less than the normal flow, while still permitting a flow sufficient for basic human needs, rather than completely interrupting supply of the utility, and in which the flow control valve (30) is controlled electrically through a control valve (40) in an energy efficient manner so as to utilize power from a self-contained power source (27) in another device (25) at the customer site (50).

Claims

1. A flow restriction control apparatus for a water meter having a pressure vessel providing a flow path from a water supply inlet to a water supply outlet through a metering chamber, the flow restriction control apparatus comprising:

a flow control valve having a valve member disposed in a portion of the pressure vessel for movement between an open position allowing normal flow through the metering chamber and a flow restriction position in which flow in the metering chamber is limited to less than the normal flow;

an electrically operable control device for controlling operation of the flow control valve; and

wherein the electrically operable control device receives command signals to cause the flow control valve to restrict flow through the metering chamber to less than normal flow;

wherein the electrical control device receives power from a self-contained power source within a wireless reception radio transceiver that is located at a customer'"'"'s site with the water meter.

2. The flow restriction control apparatus of claim 1, wherein the flow through the metering chamber is not completely interrupted or shut-off.

3. The flow restriction control apparatus of claim 1, wherein a portion of the pressure vessel is formed to contain the flow control valve in a pressure vessel having a same length as a water meter not having the flow restriction control so as to enable easy installation of the flow restriction apparatus.

4. The flow restriction control apparatus of claim 3, wherein the flow control valve is a spool valve having a valve cage with side ports and a spool valve member with a plurality of spaced apart spool bodies which are aligned with the side ports in the flow restriction position and offset from the side ports in the open position to allow normal water flow.

5. The flow restriction control apparatus of claim 4, wherein the spool valve member is positioned for movement substantially perpendicular to the path of water flow through the metering chamber.

6. The flow restriction control apparatus of claim 1, wherein the flow control valve has a valve member that is positioned for movement substantially perpendicular to the path of water flow through the metering chamber.

7. The flow restriction control apparatus of claim 1, wherein when the valve member is in the flow restriction position, flow through the metering chamber is less than the normal flow, but is a measureable flow sufficient for basic human needs.

8. The flow restriction control apparatus of claim 1, wherein the electrically operated control device includes a solenoid-operated hydraulic valve connected in a hydraulic circuit with a diaphragm-type actuator on the flow control valve so as to minimize electrical power needed to actuate the flow control valve in the pressure vessel.

9. The flow restriction control apparatus of claim 1, wherein the self-contained power source within the radio transceiver comprises at least two 3.6-Volt, 2.4 Amp-hr lithium thionyl chloride batteries.

10. The flow restriction control apparatus of claim 1, wherein the pressure vessel is made of a cast metal.

11. The flow restriction control apparatus of claim 1, further comprising a disk-type water meter with a nutating metering member housed within the pressure vessel.

12. The flow restriction control apparatus of claim 1, further comprising a radio transceiver located at a customer'"'"'s site with the water meter and configured to transmit command signals to cause the flow control valve to restrict flow through the metering chamber to less than normal flow.

13. The flow restriction control apparatus of claim 12, further comprising a meter register assembled with the radio transceiver and mounted on the pressure vessel.

14. The flow restriction control apparatus of claim 13, wherein the meter register is electrically connected with the radio transceiver through an electrical cable.

15. The flow restriction control apparatus of claim 12, further comprising means configured for transmitting command signals to the radio transceiver to cause operation of flow control valve between the open position and the flow restriction position.

16. The flow restriction control apparatus of claim 1, wherein flow is restricted to a flow within a range from 5% to 15% of normal flow.

17. A flow restriction metering apparatus comprising:

a water meter including a pressure vessel providing a flow path from a water supply inlet to a water supply outlet through a metering chamber;

a flow control valve having a valve member disposed in a portion of the pressure vessel for movement between an open position allowing normal flow through the metering chamber and a flow restriction position in which flow in the metering chamber is limited to less than the normal flow;

a radio-controlled control device for controlling actuation of the flow control valve; and

wherein the radio-controlled control device receives command signals to cause the flow control valve to restrict flow through the metering chamber to less than a normal flow, but does not completely interrupt or shut-off flow to the metering chamber.

18. The flow restriction metering apparatus of claim 17, wherein the flow control valve has a valve member having a first, valve-open position relative to a valve body receiving the valve member to allow normal flow to a metering chamber, and wherein the valve member has a second, valve-closed position relative to the valve body in which flow is restricted to a minimum flow sufficient for basic human needs during a period of flow restriction.

19. The flow restriction metering apparatus of claim 18, wherein the valve member and the valve body are made of rigid materials and tolerances such that a residual flow is allowed even when the valve member is in the closed position.

20. The flow restriction metering apparatus of claim 19, wherein the flow control valve is provided without an elastomeric seal of a type that would completely interrupt or completely shut off flow to the metering chamber.

21. The flow restriction metering apparatus of claim 17, wherein a portion of the pressure vessel is formed to contain the flow control valve in a pressure vessel having a same length as a water meter not having the flow restriction control so as to enable easy installation of the flow restriction apparatus.

22. The flow restriction metering apparatus of claim 17, wherein flow is restricted to a flow within a range from 5% to 15% of normal flow.