Surgical instrument wrist

• US 8,540,748 B2
• Filed: 09/29/2008
• Issued: 09/24/2013
• Est. Priority Date: 07/07/2008
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: Nixon, Margaret M., Murphy, Todd E.
• Primary Examiner(s): Jackson, Gary
• Assistant Examiner(s): STRANSKY, KATRINA MARIE
• Application Number:
  US12/240,575
• Publication Number:
  US 20100004663A1
• Time in Patent Office: 1,821 Days
• Field of Search: 606205-208, 606167-170, 606/51, 606/52
• US Class Current: 606/205
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/35 for telesurgery
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms

Abstract

A link is positioned to pivot at the distal end of a surgical instrument shaft. The link includes a pulley portion. A first control cable that pivots the link in one direction extends out of the surgical instrument shaft and crosses the width of the instrument in a first crossing direction. The first control cable is then routed around the pulley portion of the link in a first circumferential direction. Similarly, a second control cable that pivots the link in the opposite direction extends out of the surgical instrument shaft and crosses the width of the instrument in a second crossing direction. The second control cable is then routed around the pulley portion of the link in a second circumferential direction that is opposite the first circumferential direction.

Claims

1. A surgical instrument comprising:

a shaft;

a link including a proximal end and a distal end, the link having a fixed pulley portion on the proximal end, the link being positioned to pivot on an axis fixed at a distal end of the shaft;

a surgical end effector coupled to the distal end of the link;

first and second idler pulleys positioned proximally of and adjacent to the link;

a first control cable that extends from the shaft, around the first idler pulley in a first circumferential direction, and around the fixed pulley portion of the link in a second circumferential direction that is generally opposite to the first circumferential direction; and

a second control cable that extends from the shaft, around the second idler pulley in the second circumferential direction, and around the fixed pulley portion of the link in the first circumferential direction.

2. The surgical instrument of claim 1:

wherein the link is mounted to pivot in a proximal clevis at the distal end of the shaft.

3. The surgical instrument of claim 1:

wherein the link is mounted to pivot in a proximal clevis at the distal end of the shaft; and

wherein the first and second idler pulleys are also mounted within the proximal clevis.

4. The surgical instrument of claim 1:

wherein the first and second idler pulleys are concentrically mounted; and

wherein the diameters of the first and second idler pulleys are approximately the distance between openings at the distal end of the shaft through which the first and second control cables extend.

5. The instrument of claim 1:

wherein the first and second control cables are each portions of a single cable.

6. The instrument of claim 1:

wherein the link comprises a distal clevis; and

wherein the surgical end effector is mounted to pivot in the distal clevis.

7. The instrument of claim 1 further comprising:

a yaw control cable; and

a link idler pulley mounted on the link;

wherein the link comprises a distal clevis and a guide channel;

wherein the surgical end effector is mounted to pivot in the distal clevis; and

wherein the yaw control cable extends from the distal end of the shaft, around the link idler pulley, through the guide channel, and is coupled to the surgical end effector, the guide channel being positioned to prevent the yaw control cable from becoming disengaged from the link idler pulley.

21. The surgical instrument of claim 1, wherein an axis of rotation of the first and second idler pulleys is parallel to the pivot axis of the link.

22. The surgical instrument of claim 1, wherein an axis of rotation of the surgical end effector is perpendicular to the pivot axis of the link.

8. A surgical instrument comprising:

a shaft;

a link including a proximal end and a distal end, the link having a fixed pulley portion on the proximal end, the link being positioned to pivot on an axis fixed at a distal end of the shaft;

a surgical end effector coupled to the distal end of the link;

a first control cable that extends from the shaft, across a width of the instrument in a first crossing direction adjacent the fixed pulley portion of the link, and around the fixed pulley portion of the link in a first circumferential direction; and

a second control cable that extends from the shaft, across the width of the instrument in a second crossing direction adjacent the fixed pulley portion of the link, and around the fixed pulley portion of the link in a second circumferential direction that is opposite the first circumferential direction.

9. The surgical instrument of claim 8:

wherein the link is mounted to pivot in a proximal clevis at the distal end of the shaft.

10. The instrument of claim 8 further comprising:

first and second idler pulleys;

wherein the first control cable is routed around the first idler pulley to extend across the width of the instrument; and

wherein the second control cable is routed around the second idler pulley to extend across the width of the instrument.

11. The surgical instrument of claim 10:

wherein the link is mounted to pivot in a proximal clevis at the distal end of the shaft; and

wherein the first and second idler pulleys are also mounted within the proximal clevis.

12. The surgical instrument of claim 10:

wherein the first and second idler pulleys are concentrically mounted; and

wherein the diameters of the first and second idler pulleys are approximately the distance between openings at the distal end of the shaft through which the first and second control cables extend.

13. The instrument of claim 8:

wherein the first and second control cables are each portions of a single cable.

14. The instrument of claim 8:

wherein the link comprises a distal clevis; and

wherein the surgical end effector is mounted to pivot in the distal clevis.

15. The instrument of claim 8 further comprising:

a yaw control cable; and

a link idler pulley mounted on the link;

wherein the link comprises a distal clevis and a guide channel;

wherein the surgical end effector is mounted to pivot in the distal clevis; and

wherein the yaw control cable extends from the distal end of the shaft, around the link idler pulley, through the guide channel, and is coupled to the surgical end effector, the guide channel being positioned to prevent the yaw control cable from becoming disengaged from the link idler pulley.

23. The surgical instrument of claim 8, wherein an axis of rotation of the surgical end effector is perpendicular to the pivot axis of the link.

16. A method of assembling a surgical instrument, comprising:

positioning a link to pivot on an axis fixed at a distal end of an instrument shaft, the link having a proximal end and a distal end, the link including a fixed pulley portion on the proximal end;

coupling a surgical end effector to the link;

routing a first control cable from the instrument shaft, across a width of the instrument in a first crossing direction adjacent the fixed pulley portion of the link, and around the fixed pulley portion of the link in a first circumferential direction; and

routing a second control cable from the instrument shaft, across the width of the instrument in a second crossing direction adjacent the fixed pulley portion of the link, and around the fixed pulley portion of the link in a second circumferential direction that is opposite the first circumferential direction.

17. The method of claim 16:

wherein coupling the surgical end effector to the link comprises positioning the surgical end effector to pivot in a distal clevis of the link.

18. The method of claim 16:

wherein routing the first control cable across the width of the instrument comprises routing the first control cable around a first idler pulley in the second circumferential direction; and

wherein routing the second control cable across the width of the instrument comprises routing the second control cable around a second idler pulley in the first circumferential direction.

19. The method of claim 16 further comprising:

positioning first and second idler pulleys in a proximal clevis at the distal end of the instrument;

wherein positioning the link to pivot at a distal end of an instrument shaft comprises positioning the link in the proximal clevis;

wherein routing the first control cable across the width of the instrument comprises routing the first control cable around the first idler pulley in the second circumferential direction; and

wherein routing the second control cable across the width of the instrument comprises routing the second control cable around the second idler pulley in the first circumferential direction.

20. The method of claim 16 further comprising:

routing a yaw control cable from the instrument shaft, around a link idler pulley on the link, through a guide channel in the link, and to the surgical end effector;

wherein the guide channel is positioned to prevent the yaw control cable from becoming disengaged from the link idler pulley.