Lithium rechargeable cell with reference electrode for state of health monitoring

• US 8,541,122 B2
• Filed: 04/17/2012
• Issued: 09/24/2013
• Est. Priority Date: 09/14/2007
• Status: Active Grant

• Current Assignee: A123 Systems Incorporated
• Original Assignee: A123 Systems Incorporated
• Inventors: Fulop, Ricardo, Chiang, Yet-Ming, Thomas-Alyea, Karen E., Gardner, William H.
• Primary Examiner(s): Menon, Krishnan S
• Application Number:
  US13/448,999
• Publication Number:
  US 20120263986A1
• Time in Patent Office: 525 Days
• Field of Search: None
• US Class Current: 429/61
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 50/55 on the same side of the cell
• CPC Class Codes: H01M 50/553 Terminals adapted for prismatic, pouch or rectangular cells
• CPC Class Codes: H01M 50/559 Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells H01M50/553 takes precedence
• CPC Class Codes: H01M 50/562 characterised by the material
• CPC Class Codes: H01M 50/566 by welding, soldering or brazing
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery management system includes one or more lithium ion cells in electrical connection, each said cell comprising: first and second working electrodes and one or more reference electrodes, each reference electrode electronically isolated from the working electrodes and having a separate tab or current collector exiting the cell and providing an additional terminal for electrical measurement; and a battery management system comprising a battery state-of-charge monitor, said monitor being operable for receiving information relating to the potential difference of the working electrodes and the potential of one or more of the working electrodes versus the reference electrode.

Claims

1. A battery, comprising:

first and second working electrodes separated by at least one separator, the first working electrode in electrical connection with a first terminal, and the second working electrode in electrical connection with a second terminal;

one or more reference electrodes; and

a can housing the working electrodes and the one or more reference electrodes, wherein the can is electrically isolated from the first and second terminals and the one or more reference electrodes are integral to the can so that the can is electrically connected to the one or more reference electrodes to provide terminals for the one or more reference electrodes with the exterior of the can, and exposed metal surfaces of the can are coated with a nonporous electrically insulating coating.

2. The battery of claim 1, wherein the battery is a lithium ion battery and the working electrodes comprise electroactive materials capable lithium uptake and release.

3. The battery of claim 1, wherein the battery comprises a cylindrical cell of wound construction.

4. The battery of claim 1, wherein the battery comprises a prismatic cell of wound or stacked construction.

5. The battery of claim 2, wherein the one or more reference electrodes are comprised of an electroactive material capable of multiphase existence to provide a substantially constant voltage between about 1 V and about 4 V with respect to Li/Li⁺.

6. The battery of claim 2, wherein the one or more reference electrodes are capable of interface with a battery management system for the charging of the battery and for monitoring state of charge.

7. The battery of claim 2, wherein the one or more reference electrodes have as little as about 0.001% and up to as much as about 20% of the coulombic capacity of the working electrodes.

8. The battery of claim 2, wherein the one or more reference electrodes are selected from the group consisting of lithium titanium oxide, lithium transition-metal phosphate, lithium manganese spinel, with or without substituent elements, and alloys of lithium with metals such as tin, aluminum, and antimony.

9. The battery of claim 2, wherein the battery is one of a plurality of batteries comprising a battery pack.

10. The battery of claim 2, wherein the one or more reference electrodes are positioned at a location in the battery most susceptible to lithium plating during charge.

11. The battery of claim 2, wherein the one or more reference electrodes are located between the working electrodes.

12. The battery of claim 2, wherein the one or more reference electrodes are substantially adjacent to the edge of the negative electrode, and prevented from contacting the negative electrode by a porous, electronically insulating layer.

13. The battery of claim 2, wherein the active material for the one or more reference electrodes is coated onto at least part of a wall of the can.

14. The lithium-ion battery of claim 13, wherein the can consists of a metal from the group comprising aluminum, copper, stainless steel, and titanium and the can provides both the reference electrode and the reference electrode terminal.

15. The battery of claim 2, wherein the first and second terminals are located in upper and lower cover plates, respectively.

16. The lithium-ion battery of claim 15, wherein the first and second terminals are electrically isolated from the can via gaskets.

17. The battery of claim 2, wherein the one or more reference electrodes are wrapped in a porous electronically isolating material that is electrochemically inert.

18. The lithium-ion battery of claim 17, where the porous electronically insulating material is wetted by the battery electrolyte.

19. The battery of claim 2, wherein the one or more reference electrodes are applied to the interior wall of the can.