System and method for cell balancing and charging

• US 8,541,980 B2
• Filed: 05/13/2010
• Issued: 09/24/2013
• Est. Priority Date: 05/22/2009
• Status: Active Grant

• Current Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Original Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Inventors: Moussaoui, Zaki, Allen, Tony
• Primary Examiner(s): Ramadan, Ramy
• Application Number:
  US12/779,433
• Publication Number:
  US 20100295510A1
• Time in Patent Office: 1,230 Days
• Field of Search: 320/118, 320/119, 320/122
• US Class Current: 320/119
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An apparatus for charging a plurality of series connected battery cells includes first and second input terminals for providing a charging voltage to the plurality of series connected battery cells. A transformer includes a primary side associated with the charging voltage and a secondary side including a plurality of portions. Each of the plurality of portions connected across at least two of the plurality of series connected battery cells. A first switch in series between each of the plurality of portions of the secondary side and a first battery cell of the at least two of the plurality of series connected battery cells provides a charging current to the first battery cell during a first portion of a cycle of a current in the primary side of the transformer. A second switch in series between each of the plurality of portions of the secondary side and a second battery cell of the at least two of the plurality of series connected battery cells provides a charging current to the to the second battery cell during a second portion of the cycle of the current in the primary side of the transformer.

Claims

1. An apparatus for charging and balancing a plurality of series-coupled battery cells, the apparatus comprising:

first and second input terminals for providing a charging voltage to the plurality of series-coupled battery cells;

a transformer including a primary side associated with the charging voltage and a secondary side including a plurality of portions each coupled across a respective at least two of the plurality of series-coupled battery cells;

a plurality of first switches each coupled between a respective single portion of the secondary side and a corresponding first battery cell of the at least two of the plurality of series-coupled battery cells and configured to provide a charging current to the first battery cell during a first half of a cycle of a current in the primary side of the transformer;

a plurality of second switches, each coupled between the respective single portion of the secondary side and a corresponding second battery cell of the at least two of the plurality of series-coupled battery cells and configured to provide a charging current to the second battery cell during a second half of a cycle of a current in the primary side of the transformer; and

wherein each of the plurality of portions of the secondary side is configured to have a first polarity during the first half of the cycle of the current and a second polarity opposite the first polarity during the second half of the cycle of the current.

2. The apparatus of claim 1, wherein in a charging mode the primary side is configured to transfer charge on the primary side to the plurality of portions of the secondary side such that the voltage from the primary side is divided amongst the plurality of portions of the secondary side in proportion to an amount of charge needed by the first or second battery cell associated with the portion of the secondary side and in a discharging mode an input to the primary side of the transformer is configured to receive a total series voltage of the plurality of series-coupled battery cells.

3. The apparatus of claim 1 further including a resonant circuit coupled between the primary side of the transformer and the first and second input terminals.

4. The apparatus of claim 3 further including a switching circuit, comprising:

a first switch coupled between the first input terminal and the resonant circuit; and

a second switch coupled between the second input terminal and the resonant circuit.

5. The apparatus of claim 3 further including:

a first diode coupled between the first input terminal and the resonant circuit; and

a second diode coupled between the second input terminal and the resonant circuit.

6. The apparatus of claim 1, wherein the first switch and the second switch comprise respective MOSFET transistors.

7. The apparatus of claim 1, further including a diode associated with the first switch and the second switch and configured to provide a charging current to the first battery cell and the second battery cell.

8. An apparatus for charging and balancing a plurality of series-coupled battery cells, the apparatus comprising:

first and second input terminals configured to provide a charging voltage to the plurality of series-coupled battery cells;

a transformer including a primary side associated with the charging voltage and a secondary side including a plurality of portions each coupled across a respective at least two of the plurality of series-coupled battery cells;

a plurality of first diodes, each coupled between a respective single portion of the secondary side and a corresponding first battery cell of the at least two of the plurality of series-coupled battery cells and configured to provide a charging current to the first battery cell during a first half of a cycle of a current in the primary side of the transformer;

a plurality of second diodes, each coupled between the respective single portion of the secondary side and a corresponding second battery cell of the at least two of the plurality of series-coupled battery cells and configured to provide a charging current to the second battery cell during a second half of a cycle of a current in the primary side of the transformer; and

wherein each of the plurality of portions of the secondary side is configured to have a first polarity during the first half of the cycle of the current and a second polarity opposite the first polarity during the second half of the cycle of the current.

9. The apparatus of claim 8, wherein in a charging mode the primary side is configured to transfer charge on the primary side to the plurality of portions of the secondary side, the voltage from the primary side divided amongst the plurality of portions of the secondary side in proportion to an amount of charge needed by the first or second battery cell associated with the portion of the secondary side and, in a discharging mode an input to the primary side of the transformer is configured to receive a total series voltage of the plurality of series-coupled battery cells.

10. The apparatus of claim 8 further including a resonant circuit coupled between the primary side of the transformer and the first and second input terminals.

11. The apparatus of claim 10 further including a switching circuit comprising:

a first switch coupled between the first input terminal and the resonant circuit; and

a second switch coupled between the second input terminal and the resonant circuit.

12. The apparatus of claim 10 further including:

a first diode coupled between the first input terminal and the resonant circuit; and

a second diode coupled between the second input terminal and the resonant circuit.

13. A method for charging and balancing a plurality of series-coupled battery cells, the method comprising the steps of:

receiving a charging voltage for the plurality of series-coupled battery cells;

transferring the charging voltage from a primary side of a transformer to a plurality of portions of a secondary side of the transformer;

providing the charging voltage from each of the plurality portions of the secondary side at a first polarity to a first portion of the plurality of series-coupled battery cells during a first half of a cycle of a current in the primary side of the transformer;

switching the polarity of the voltage for the plurality of secondary sides of the transformer from the first polarity to a second polarity opposite the first polarity; and

providing the charging voltage from each of the plurality portions of the secondary side at the second polarity opposite the first polarity to a second portion of the plurality of series-coupled battery cells during a second half of the cycle of the current in the primary side of the transformer.

14. The method of claim 13, wherein the step of providing to the first portion of the plurality of series-coupled cells further comprises the steps of:

coupling the first portion of the plurality of series-coupled battery cells to the plurality of portions of the secondary side during the first half of the cycle of the current in the primary side of the transformer;

uncoupling the second portion of the plurality of series-coupled battery cells from the plurality of portions of the secondary side during the first half of the cycle of the current in the primary side of the transformer; and

charging the first portion of the plurality of series-coupled battery cells during the first half of the cycle of the current in the primary side of the transformer.

15. The method of claim 13, wherein the step of providing to the second portion of the plurality of series-coupled cells further comprises the steps of:

coupling the second portion of the plurality of series-coupled battery cells to the plurality of portions of the secondary side during the second half of the cycle of the current in the primary side of the transformer;

uncoupling the first portion of the plurality of series-coupled battery cells from the plurality of portions of the secondary side during the second half of the cycle of the current in the primary side of the transformer; and

charging the first portion of the plurality of series-coupled battery cells during the first half of the cycle of the current in the primary side of the transformer.

16. The method of claim 13 further including the step of generating a resonant input to the primary side of the transformer responsive to the charging voltage.

17. The method of claim 16 further including the step of switching the charging voltage to a resonant circuit providing the resonant input.