Implantable lead with braided conductors

• US 8,543,223 B2
• Filed: 03/11/2011
• Issued: 09/24/2013
• Est. Priority Date: 03/11/2011
• Status: Active Grant

• Current Assignee: Cirtec Medical Corp.
• Original Assignee: Greatbach Limited
• Inventors: Sage, Shahn S., Swoyer, John, Geroy, Jesse
• Primary Examiner(s): Gedeon, Brian T.
• Assistant Examiner(s): TEJANI, ANKIT D
• Application Number:
  US13/045,908
• Publication Number:
  US 20120232625A1
• Time in Patent Office: 928 Days
• Field of Search: None
• US Class Current: 607/116
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/0558 Anchoring or fixation means therefor
• CPC Class Codes: A61N 1/36071 Pain
• CPC Class Codes: H01B 7/048 for implantation into a human or animal body, e.g. pacemaker leads

Abstract

A therapy delivery element adapted to be implanted into a living body. The therapy delivery element includes an electrode portion with a plurality of electrodes. At least one elongated lead body is attached to the electrode portion. The elongated lead body includes a stylet coil having a stylet coil lumen. The stylet coil extends within the elongated lead body and along at least a portion of the electrode portion. A conductor assembly with a plurality of insulated electrical conductors is braided to extending around the stylet coil and to electrically couple to one or more of the electrodes. The conductor assembly includes an inner lumen with a diameter greater than an outside diameter of the stylet coil. Axial elongation of the elongated lead body reduces the inner diameter of the conductor assembly. A low durometer insulator extends around the conductor assembly. A stylet sized to slide freely within the stylet coil lumen is provided for use during implantation of the therapy delivery element into the living body.

Claims

1. A therapy delivery element adapted to be implanted into a living body, the therapy delivery element comprising:

an electrode portion including a plurality of electrodes;

at least one elongated lead body attached to the electrode portion, the elongated lead body including;

a stylet coil having a stylet coil lumen, the stylet coil extending within the elongated lead body and along at least a portion of the electrode portion;

a conductor assembly including a plurality of insulated electrical conductors braided in a tubular braided configuration around the stylet coil and electrically coupled to one or more of the electrodes, the tubular braided configuration including the plurality of insulated electrical conductors braided with one another, the conductor assembly including an inner lumen with a diameter greater than an outside diameter of the stylet coil, wherein the inner lumen of the conductor assembly is separated from the stylet coil by a gap with the elongated lead body in a relaxed condition, wherein axial elongation of the elongated lead body reduces an inner diameter of the conductor assembly to close the gap and cause the conductor assembly to constrict around the stylet coil; and

a low durometer insulator extending around the conductor assembly; and

a stylet sized to slide freely within the stylet coil lumen during implantation of the therapy delivery element into the living body.

2. The therapy delivery element of claim 1, wherein the electrode portion comprises one of a paddle electrode or a ring electrode.

3. The therapy delivery element of claim 1, wherein the at least one electrode portion comprises a plurality of elongated lead bodies.

4. The therapy delivery element of claim 1, wherein the stylet coil extends proximate to a distal end of the electrode portion.

5. The therapy delivery element of claim 1, wherein the stylet coil comprises a helical coil.

6. The therapy delivery element of claim 1, wherein the stylet coil deforms elastically in response to the axial elongation of the elongated lead body.

7. The therapy delivery element of claim 1, wherein the plurality of insulated electrical conductors, in an elongated configuration, include the plurality of insulated electrical conductors displaced toward alignment with a central axis of the elongated lead body.

8. The therapy delivery element of claim 1, wherein the axial elongation of the elongated lead body resulting from elongation of the tubular braided configuration and not from elongation of individual insulated electrical conductors of the plurality of insulated electrical conductors.

9. The therapy delivery element of claim 1, wherein the elongated lead body has an axial stiffness that permits an axial elongation of at least 10 percent to 35 percent, without breakage of the plurality of insulated electrical conductors.

10. The therapy delivery element of claim 1, wherein the low durometer insulator comprises a durometer in a range of 55 Shore A to 75 Shore A.

11. The therapy delivery element of claim 1, wherein the elongated lead body includes a connector at a proximal end of the elongated lead body, the connector being configured to electrically couple with an implantable pulse generator.

12. The therapy delivery element of claim 1, wherein the elongated lead body includes a connector at a proximal end of the elongated lead body, the connector being configured to electrically couple with an extension for the therapy delivery element.

20. The therapy delivery element of claim 1, wherein the plurality of insulated electrical conductors are braided with non-conductive elements to form the tubular braided configuration, the plurality of insulated electrical conductors being oriented substantially parallel to each other, and the non-conductive elements are oriented substantially parallel to each other but not parallel to the plurality of insulated electrical conductors.

13. A therapy delivery element configured to be implanted into a living body, the therapy delivery element comprising:

an electrode portion including an electrode; and

an elongated lead body attached to the electrode portion, the elongated lead body including;

a stylet coil including a stylet coil lumen, the stylet coil extending within the elongated lead body and along at least a portion of the electrode portion, the stylet coil being configured to accept a stylet within the stylet coil lumen during implantation of the therapy delivery element into the living body;

a conductor assembly including a plurality of insulated electrical conductors braided in a tubular braided configuration around the stylet coil and electrically coupled to the electrode, the tubular braided configuration including the plurality of insulated electrical conductors braided with one another, the conductor assembly including an inner lumen with a diameter greater than an outside diameter of the stylet coil, wherein the inner lumen of the conductor assembly is separated from the stylet coil by a gap with the elongated lead body in a relaxed condition, wherein, with axial elongation, the elongated lead body, in an elongated configuration, includes a reduced inner diameter of the conductor assembly, the reduced inner diameter being smaller than an inner diameter of the conductor assembly with the elongated lead body in the relaxed configuration, the axial elongation of the elongated lead body closing the gap and causing the conductor assembly to constrict around the stylet coil, the axial elongation of the elongated lead body resulting from elongation of the tubular braided configuration and not from elongation of individual insulated electrical conductors of the plurality of insulated electrical conductors; and

a low durometer insulator extending around the conductor assembly.

14. The therapy delivery element of claim 13, wherein the electrode portion includes a plurality of electrodes.

15. The therapy delivery element of claim 13, wherein the plurality of insulated electrical conductors are braided with non-conductive elements to form the tubular braided configuration, the plurality of insulated electrical conductors being oriented substantially parallel to each other, and the non-conductive elements are oriented substantially parallel to each other but not parallel to the plurality of insulated electrical conductors.

16. The therapy delivery element of claim 13, wherein the conductor assembly, in the elongated configuration, includes the insulated electrical conductor displaced toward alignment with a central axis of the elongated lead body.

17. A therapy delivery element configured to be implanted into a living body, the therapy delivery element comprising:

an electrode portion including an electrode; and

an elongated lead body attached to the electrode portion, the elongated lead body including;

a stylet coil including a stylet coil lumen, the stylet coil extending within the elongated lead body and along at least a portion of the electrode portion, the stylet coil being configured to accept a stylet within the stylet coil lumen during implantation of the therapy delivery element into the living body;

a conductor assembly including a plurality of insulated electrical conductors braided in a tubular braided configuration around the stylet coil and electrically coupled to the electrode, the tubular braided configuration including the plurality of insulated electrical conductors braided with one another, the conductor assembly including an inner lumen with a diameter greater than an outside diameter of the stylet coil, wherein the inner lumen of the conductor assembly is separated from the stylet coil by a gap with the elongated lead body in a relaxed condition, wherein, with axial elongation, the elongated lead body, in an elongated configuration, includes a reduced inner diameter of the conductor assembly, the reduced inner diameter being smaller than an inner diameter of the conductor assembly with the elongated lead body in the relaxed configuration, the axial elongation of the elongated lead body closing the gap and causing the conductor assembly to constrict around the stylet coil, the axial elongation of the elongated lead body resulting from elongation of the tubular braided configuration and not from elongation of individual insulated electrical conductors of the plurality of insulated electrical conductors, wherein the conductor assembly;

in the relaxed configuration, is spaced from the stylet coil; and

in the elongated configuration, includes the electrical conductor displaced toward alignment with a central axis of the elongated body portion; and

a low durometer insulator extending around the conductor assembly.

18. The therapy delivery element of claim 17, wherein the electrode portion includes a plurality of electrodes and the electrode portion includes a plurality of elongated lead bodies.

19. The therapy delivery element of claim 17, wherein the plurality of insulated electrical conductors are braided with non-conductive elements to form the tubular braided configuration, the plurality of insulated electrical conductors being oriented substantially parallel to each other, and the non-conductive elements are oriented substantially parallel to each other but not parallel to the plurality of insulated electrical conductors.

21. A therapy delivery element configured to be implanted into a living body, the therapy delivery element comprising:

an electrode portion including a plurality of electrodes;

at least one elongated lead body attached to the electrode portion, the elongated lead body including;

a stylet coil including a stylet coil lumen, the stylet coil extending within the elongated lead body and along at least a portion of the electrode portion;

a conductor assembly including a plurality of insulated electrical conductors braided with one another in a tubular braided configuration around the stylet coil and electrically coupled to one or more of the electrodes, the conductor assembly including an elongated inner lumen having an unelongated inner diameter that is greater than an outside diameter of the stylet coil with the conductor assembly in an unelongated configuration, the elongated inner lumen of the conductor assembly being separated from the stylet coil by a gap with the conductor assembly in the unelongated configuration, wherein axial elongation of the conductor assembly of the lead body into an elongated configuration provides an elongated inner diameter of the conductor assembly that is less than the unelongated inner diameter to close the gap and cause the conductor assembly to constrict around the stylet coil; and

a low durometer insulator extending around the conductor assembly, wherein the stylet coil lumen provides for free movement of a stylet therethrough during implantation of the therapy delivery element into the living body with the conductor assembly in either the unelongated or elongated configurations.

22. The therapy delivery element of claim 21, wherein the axial elongation of the conductor assembly results from elongation of the tubular braided configuration and not from elongation of individual insulated electrical conductors of the plurality of insulated electrical conductors.